PC Brake Lining Combined Grinding Line (Full PLC Control Type) – FCJ – PCL900 – CIOC: Transforming Passenger Car Brake Lining Production

In the highly competitive passenger car brake lining manufacturing field, the PC Brake Lining Combined Grinding Line (Full PLC Control Type) – FCJ – PCL900 – CIOC stands out as a game – changing solution. This cutting – edge equipment is expertly engineered to optimize and elevate the production process of passenger car drum brake shoe linings.

1. All – in – One Automatic Grinding System

The FCJ – PCL900 – CIOC is a fully automatic linear – type combined grinding system. It seamlessly integrates multiple vital processes for passenger car drum brake shoe linings, such as long friction bloc cutting, inner arc grinding, outer arc grinding, and side – edge chamfering. This integrated design eradicates the need for multiple individual machines, resulting in significant time and space savings within the production facility.

2. Multifunctional and Efficient

2.1 Comprehensive Process Capabilities

Long Block Cutting: The machine can precisely cut long big blocks into small linings, ensuring consistent dimensions for high – quality brake linings.

Lining Transfer and Processing: It features an automatic mechanism for small lining flip, transfer, and push. This seamless transfer between different processing stages boosts production efficiency.

Arc Grinding: Both inner and outer arc grinding processes are carried out with high precision. The inner arc grinding radius can range from R80 – 140mm, and the outer arc grinding is equally adaptable, meeting the diverse requirements of different brake lining models.

Side – Edge Chamfering: The machine is equipped to perform two – straight – side chamfering, which is crucial for the proper fit and function of the brake linings.

Dust Cleaning: A highly efficient up – down combined dust – collection system ensures a clean working environment, protecting both the workers and the quality of the products.

2.2 High Production Capacity

With a production capacity of ≥800 pcs/hour, the FCJ – PCL900 – CIOC is well – suited for high – volume production. It can meet the demands of large – scale manufacturing, helping manufacturers increase their output and gain a larger market share.

2.3 Adjustable Working Height

The working height of 900mm is adjustable, providing ergonomic benefits for operators. This adaptability reduces operator fatigue during long – term operation and improves overall work efficiency.

3. Advanced Control and Electronic System

3.1 High – Quality Components

HMI: A 10 – Inch Touch Screen from the renowned Mitsubishi brand offers an intuitive and user – friendly interface. Operators can easily monitor and control the production process with just a few taps.

PLC System: The Mitsubishi – brand PLC system ensures reliable and stable operation. It precisely controls the various functions of the machine, guaranteeing high – quality production.

Servo Motors and Frequency Converter: Also from Mitsubishi, the servo motors and frequency converter contribute to the smooth and accurate movement of the machine components.

Electrical Components: Schneider – brand electrical components are used, known for their high quality and durability, ensuring the long – term reliability of the machine.

4. High – Performance Grinding Components

4.1 Long Lining Cutting

Grinding Motor: A Siemens – brand grinding motor with a total power of 12KW provides the necessary cutting force. The Ø165mm dusting port size ensures effective dust removal during the cutting process.

Fixture Requirement: For products with different inner – diameter R values, only the rubber fixture needs to be replaced. The overall tooling adopts a quick – change design, reducing downtime and increasing production flexibility.

4.2 Inner & Outer Arc Grinding

Grinding Motor: Another high – performance Siemens – brand grinding motor with a total power of 16KW is used for inner and outer arc grinding. The machine has multiple dusting port sizes (Ø60 = 1 port; Ø80 = 5 ports; Ø100 = 1 port; Ø165 = 1 port) to ensure efficient dust collection during the grinding process.

Fixture Requirement: It adopts a mold – sharing scheme design, eliminating the need for complex fixtures, which simplifies the operation and reduces costs.

4.3 Chamfer

Grinding Motor: The chamfering process is powered by a Siemens – brand grinding motor with a total power of 10KW. The dusting port sizes (Ø60 = 3 ports; Ø80 = 2 ports) effectively remove dust generated during chamfering.

Fixture Requirement: Similar to the arc – grinding process, it adopts a mold – sharing scheme design, making the operation more convenient.

5. Thoughtful Design Features

5.1 Connecting Structure

The machine features a slope or turn – over structure, which is designed for easy material transfer between different processing units. It also has an auto – counting function for processing quantity, allowing manufacturers to keep track of production progress accurately.

5.2 Machine Color

The main body color is optional, allowing manufacturers to customize the machine according to their preferences. The warning area is colored yellow for enhanced visibility and safety.

5.3 Compact and Spacious Design

With dimensions of L 7500mm, W 1950mm, and H 1800mm, the machine is designed to be both compact enough to fit into most production facilities and spacious enough to accommodate all its advanced components and functions.

In conclusion, the PC Brake Lining Combined Grinding Line (Full PLC Control Type) – FCJ – PCL900 – CIOC is a top – tier solution for passenger car brake lining production. It combines advanced technology, high – performance components, and user – friendly design, making it the ideal choice for manufacturers looking to enhance their production efficiency and product quality.

PC Brake Lining Combined Grinding Line(Full PLC Control Type)