Manual Type Brake Pads Weighing and Pressing System(1serve2)

With the ever-increasing demand for higher product quality, customers’ pursuit of OE quality brake pads has become more prominent. Consequently, precise weighing within the manufacturing process has emerged as a crucial and indispensable aspect. In light of this market trend, we have developed a state-of-the-art weighing system that is specifically designed to integrate seamlessly with the independent press system.

This advanced system not only offers a cost-efficient solution but also significantly reduces the workload on operators and mitigates the potential risks associated with dust exposure to personnel.

Our innovative system for brake pad production consists of two principal components, each designed with precision and flexibility to meet various manufacturing needs.

• Component 1: Weighing Machines
• The weighing machine assembly incorporates a first layer mix weighing machine and an under layer mix weighing machine. Once the materials are precisely weighed, they are stored in the feeder. In scenarios where the brake pad formula demands only a single layer mixture, the system can be optimized by using just one weighing machine, thus enhancing both efficiency and cost-effectiveness. The design of our weighing machines is meticulously crafted, taking into account multiple factors such as the layout of the molds and the tonnage and table size of the press machines. This ensures accurate and dependable weighing operations. We provide several options for the number of outlets, namely 4, 6, or 8, and offer the choice between 1 bin or 2 bins. This flexibility allows for seamless adaptation to different production requirements. Moreover, the material box is fitted with an automatic lift system, which boosts overall operational convenience and productivity.
• Component 2: Press Machines
• The system is engineered to accommodate two units of press machines. The specific setup of the press machines is dictated by the hot pressing method stipulated in the brake pad formula. The tonnage of the press machines and the number of cavities in the molds are precisely calibrated in accordance with the particular brake pad model and the pressure requirements of the formula. Our press machines present a variety of tonnage alternatives, including 100T, 200T, 300T, 400T, or 500T, and can be configured as either equal pressure or non-equal positive molds. These press machines are fully compatible with our weighing system, enabling the production of a diverse range of brake pad models with high precision and quality.
• Technical Parameters
• Press Machine:
• Tonnage: Available in 100T, 200T, 300T, 400T, or 500T, catering to different production scales and demands.
• Mold Configuration: layout design can be customized.
• Weighing Machine:
• Customizable Designs: We have devised a comprehensive array of weighing machine designs to guarantee seamless integration with the press machines and molds.
• Outlet Options: The number of outlets can be chosen from 4, 6, or 8, depending on the production volume and layout.
• Bin Configuration: The option of 1 bin or 2 bins is available, facilitating efficient material handling and storage.
• In conclusion, our intelligent weighing and pressing system represents a remarkable leap forward in brake pad production. It offers enhanced precision, efficiency, and safety, while also providing the adaptability to accommodate diverse manufacturing requirements.
• Detailed Operation Procedures for Brake Pad Production
• Loading of Friction Materials:Workers begin the process by carefully placing the friction materials boxes onto the weighing machine. This step requires attention to ensure the materials are positioned correctly for accurate weighing.
• Initiating the Weighing Process:Next, the worker accesses the Human-Machine Interface (HMI) of the weighing machine. Here, they input the necessary parameters and commands to start the weighing operation. This interface is designed to be user-friendly, allowing for precise control and monitoring of the weighing process.
• Weighing and Dosing into Materials Tray:Once the weighing process is initiated, the machine precisely measures and dispenses the required amount of friction materials into the materials tray. Advanced sensors and automated mechanisms within the machine ensure the accuracy and consistency of the dosing, which is crucial for the quality of the final brake pads.
• Transferring Materials to Press Machine Molds:The worker then manually picks up the filled materials trays and carefully doses the materials into the molds on the press machine. This step demands precision and care to ensure the materials are evenly distributed within the molds, as any irregularity could affect the quality and performance of the brake pads.
• Placement of Backing Plates:After the materials are properly placed in the molds, the worker proceeds to put on the backing plates. These backing plates play an important role in providing structural support and stability to the brake pads during the pressing and curing process.
• Pressing and Curing Process:With the materials and backing plates in place, the press machine is activated to start the pressing and curing of the brake pads. The press machine applies the appropriate amount of pressure and heat, as per the specific manufacturing requirements, to bond the friction materials together and form a solid and durable brake pad. This process is carefully controlled and monitored to ensure the consistency and quality of the finished product.
• Finishing and Stocking: Once the curing process is complete, the worker carefully removes the finished brake pads from the press machine. They then transport the brake pads and place them onto the stock racks, where they are stored until further processing or packaging. This final step ensures the proper handling and storage of the finished products, protecting them from damage and maintaining their quality.