Intelligent Brake Pads Backing Plates Blanking System

More details, please download (PDF)

In the competitive Brake Pads Making Line, our Intelligent Brake Pads Backing Plates Blanking System is set to revolutionize the steel backing plates blanking process. As a key part of the Brake Pads Steel Back Plates Making Line, it’s essential for high – quality brake pad production.

Intelligent Brake Pads Backing Plates Blanking System: Transforming the Brake Pads Manufacturing Landscape

In the highly competitive realm of the Brake Pads Making Line, our cutting – edge solution, the Intelligent Brake Pads Backing Plates Blanking System, is set to revolutionize the steel backing plates blanking process. As a vital part of the Brake Pads Steel Back Plates Making Line and an essential addition to Brake Pads Making Machines, this system, also known as Brake Pads Backing Plates Blanking Machines, offers a comprehensive and advanced approach to manufacturing high – quality brake pads.

1. Key Design Features

  • Automated Functions
    • Our system is equipped with state – of – the – art automated features, such as automatic line change and automatic fixture avoidance. In the context of the Brake Pads Steel Plates Blanking Line, these features act as a game – changer. They simplify the complex operations involved in steel back stamping, minimizing the need for human intervention. By reducing human involvement, the likelihood of errors is significantly decreased, leading to a more efficient and accurate production process. This makes our system a highly efficient auxiliary equipment for steel back stamping, enhancing the overall productivity of the Brake Pads Making Line.
  • Feeding Table Adjustment
    • The feeding table of our system has an intelligent function of automatic height adjustment (up to 50mm). This ensures that the table remains parallel to the height of the mold at all times. In the intricate process of blanking steel backing plates, this feature is crucial for enhancing the precision of the blanking process. Precise height adjustment contributes to the overall quality of the final product, ensuring that each brake pad backing plate meets the strictest quality standards.
  • Material and Efficiency Enhancement
    • One of the primary objectives of our system is to minimize material usage in steel backing plates blanking. By optimizing material utilization, we reduce waste and cut down on production costs, contributing to a more sustainable and cost – effective manufacturing process within the Brake Pads Steel Plates Blanking Line.
    • Moreover, the system significantly reduces operational risks, which is of utmost importance in industrial settings where safety and precision are paramount. It streamlines operations, boosting production efficiency. For example, it enables direct blanking from steel sheets, eliminating the need for traditional, time – consuming cutting procedures. This results in reduced production time and enhanced overall productivity, making it a revolutionary solution in the manufacturing process of brake pads.
  • Staggered Layout Benefit
    • The staggered layout function of our system is a remarkable feature that allows for a substantial increase in productivity. In the same area of a steel sheet, it can produce around 9% – 20% more steel backs compared to traditional methods. This not only improves the utilization rate of the steel plate but also leads to significant cost savings. In the competitive Brake Pads Making Line, this gives manufacturers a distinct competitive edge in the market.

2. System Components

  • Automatic Backing Plates Blanking Feeder
    • Steel Sheet Size Compatibility
      • Our feeder can handle steel sheets with a maximum size of 3000mm x 1500mm. The length (L) can range from 1.5 – 3.0m, the width (W) is ≤1.5m, and the thickness (T) is ≤7mm. This wide range of compatible steel sheet sizes enables manufacturers to work with various materials, accommodating different project requirements within the Brake Pads Steel Back Plates Making Line.
    • Supporting Backing Plate Size
      • It supports backing plate sizes with length (L) from 30 – 220mm, width (W) from 20 – 150mm, and thickness (T) from 3 – 7mm. This versatility allows for the production of different sized backing plates, catering to diverse customer needs in the Brake Pads Making Line.
    • Speed and Accuracy
      • The maximum moving speed of the feeder is 500mm/s, ensuring swift and efficient operations. Fast processing times are achieved without compromising on quality. The movement accuracy is ≤±0.1mm, guaranteeing high precision in every blanking operation. This level of accuracy ensures that the produced steel backing plates meet strict quality standards.
    • Workbench and Clamp Details
      • The workbench, designed in the form of a universal ball, provides a smooth and efficient surface for operations. The clamp form is pneumatic, ensuring secure and reliable clamping of materials during the blanking process.
    • Power Consumption
      • The power of the whole feeder is 4.2 kw, making it energy – efficient while delivering top – notch performance.
  • Automatic C – Frame Fixed Bolster Punch Machine
    • The C – Frame Series Fixed Bolster Punch Machine is an excellent choice, especially for blanking passenger car backing plates in the Brake Pads Steel Plates Blanking Line. It is equipped with a comprehensive set of advanced components:
      • Advanced Components
        • A Wet Clutch ensures smooth engagement and disengagement, providing precise control over the punching operation. The hydraulic overland protecting pump safeguards the machine from potential over – pressure situations. The Auto/Manual lubrication system keeps all moving parts well – lubricated, reducing wear and tear and ensuring long – term reliability. The balance system for the slider and upper die ensures stable operation, enhancing the quality of the blanking process. The touch screen offers a user – friendly interface for easy operation and monitoring. The electronic crankshaft angle indicator provides real – time information about the crankshaft’s position, allowing for accurate adjustments. The cam Controller and PLC (Programmable Logic Controller) work together to provide seamless operation, enhanced control, and ease of use.
  • Blanking Molds and Molds Rack
    • Punch molds are essential components within the blanking system. In the Brake Pads Backing Plates Blanking Machines, a well – designed punch mold for backing plates is of utmost importance.
      • Benefits of Well – Designed Molds
        • Firstly, a meticulously designed mold can greatly extend its own service life. By using high – quality materials and precise engineering, it can withstand the repetitive forces and stresses of the blanking operation. This reduces the frequency of mold replacements, saving on replacement costs and minimizing downtime in the Brake Pads Steel Back Plates Making Line.
        • Secondly, a well – designed mold contributes to increased productivity. It allows for a higher number of blanking pieces to be produced before maintenance or replacement is needed. This enhanced durability and efficiency translate into more parts being manufactured in a given time frame, boosting overall production output.
  • Steel Sheet Magnetic Sucker and Loading Lifter
    • Enhanced Loading and Unloading Solutions
      • In our system, efficient loading and unloading of steel sheets on the feeder platform’s board are crucial. To facilitate this, we offer two valuable accessories: magnetic suckers and cantilever lifts.
      • The magnetic suckers utilize magnetic force to securely hold steel sheets, making their handling easier and safer. They are not only compatible with our system but can also be directly used with the giant crane set on the top of the factory building. This provides flexibility in integrating them into existing infrastructure.
      • The cantilever lifts offer a reliable means of lifting and positioning steel sheets, contributing to a more streamlined workflow. These additional components enhance the overall functionality of the system, making steel sheet handling tasks more convenient, efficient, and safe.
In conclusion, our Intelligent Brake Pads Backing Plates Blanking System, as a part of the Brake Pads Backing Plates Blanking Machines, offers a complete solution for the Brake Pads Making Line, especially the Brake Pads Steel Back Plates Making Line and the Brake Pads Steel Plates Blanking Line. Its advanced features, high – performance components, and efficient design make it the ideal choice for manufacturers aiming to produce high – quality brake pads with maximum efficiency and cost – effectiveness.