CV Brake Pads Intelligent Weighing and Pressing System(Full Automaitc/OE Quality)

In the realm of CV brake pad manufacturing, precision and efficiency are of utmost importance. Our intelligent Pressing system has been meticulously designed and engineered to meet these exacting demands.

This advanced system serves as a comprehensive solution for the production of CV brake pads. It not only optimizes the overall production process but also significantly enhances the level of precision achieved. By leveraging state-of-the-art technology and innovative engineering, it minimizes errors and waste, thereby maximizing productivity.

One of the key features of our system is its ability to protect workers. In a traditional manufacturing environment, workers are often exposed to dust and required to perform heavy labor, which can have detrimental effects on their health and well-being. However, our intelligent Pressing system incorporates measures to mitigate these risks. It features advanced dust extraction and filtration mechanisms that effectively remove airborne particles, creating a cleaner and safer working environment. Additionally, the system is designed to automate many of the labor-intensive tasks, reducing the physical strain on workers and allowing them to focus on more skilled and value-added activities.

In this manufacturing system, the role of the operator is clearly defined and consists of several key tasks.

• Firstly, the operator is responsible for operating the system via the Human-Machine Interface (HMI). This interface serves as the control center, allowing the operator to monitor and manage the production process, input necessary commands, and receive real-time feedback on the system’s status and performance.
• Secondly, the operator loads the backing plates into the system. This is a crucial step as the backing plates form the foundation for the brake pads. The operator must ensure that the plates are loaded correctly and securely to guarantee the quality and integrity of the final product.
• Another task of the operator is to load the friction mixture box into the system. The friction mixture is a vital component in the production of brake pads, and its proper loading is essential for the accurate formulation and performance of the pads.
• Beyond these manual tasks, the system takes over a series of automated procedures to streamline and optimize the production process. These procedures include:
• Discharging the ready friction mixture into the 800L bins.This step ensures a consistent supply of the mixture for the subsequent weighing and dosing processes. The system is designed to accurately measure and transfer the right amount of friction material, minimizing waste and ensuring product uniformity.
• Weighing and dosing the materials into the tray. Using advanced weighing technology, the system precisely measures the required quantities of various components and dispenses them into the tray. This level of precision is critical for achieving the desired chemical and physical properties of the brake pads.
• Transporting the tray within the system. Automated conveyor systems or robotic arms are likely employed to move the trays from one stage of the production process to another, ensuring a seamless and efficient workflow.
• Dosing the materials into the molds.Once the trays reach the molding area, the system carefully deposits the precisely measured materials into the molds, preparing them for the next steps.
• Cleaning the molds.After each production cycle, the system automatically cleans the molds to remove any residual material. This ensures that each new batch of brake pads is produced in a clean and uncontaminated environment, maintaining product quality and consistency.
• Spraying the mold release agent.To facilitate the easy removal of the cured brake pads from the molds, the system sprays a release agent onto the mold surfaces. This step is carefully controlled to apply the right amount of agent, preventing any negative impacts on the product or the molding process.
• Placing the backing plates.The system positions the previously loaded backing plates accurately into the molds, ensuring proper alignment and integration with the friction material.
• Conducting a sensor check to confirm the correct position of the backing plates.Using sensors, the system verifies that the backing plates are in the correct position within the molds. This automated check helps prevent errors and ensures the production of high-quality brake pads.
• Pressing and curing the brake pads.The system applies the necessary pressure and heat to cure the brake pads, ensuring they achieve the required mechanical and physical properties. This process is carefully controlled to meet strict quality standards.
• Grabbing the finished brake pads and placing them onto the conveyor.Once the brake pads are fully cured, the system uses robotic or automated handling mechanisms to remove them from the molds and transfer them to the conveyor for further processing or packaging.

In summary, the operator’s role in this system is to perform specific manual tasks, while the system itself undertakes a series of automated procedures to ensure the efficient and high-quality production of brake pads. This combination of human and machine capabilities results in a streamlined and reliable manufacturing process.

• Details of Intelligent Brake Pads Weighing and Pressing System
• Auto Material Weighing and Dosing:The system is equipped with highly accurate sensors and a dosing mechanism. It can measure the friction mixture with a weighing range from 50 – 1600g (customizable) and a weighing tolerance of ±1 gram. The 800L volume material bins store the raw materials. The system can draw the required amount of material from the bins and dispense it precisely into the material tray or other processing areas. This ensures consistent and accurate material composition for each brake pad.
• Auto flattening the mixes in Material Tray in the weighing system:After the material is dosed into the tray, the system uses a flattening device. This device applies a controlled force to evenly spread and flatten the friction mixture. The force and movement of the flattening device are carefully calibrated to achieve the desired thickness and density of the mixture, which is crucial for the quality of the final brake pad.
• 2×2 Layout molds design: The molds are designed with a 2×2 layout, which allows for the production of multiple brake pads in a single cycle. This layout is optimized for efficiency and space utilization. The system is configured to work with these molds, ensuring proper filling, pressing, and ejection of the brake pads.
• 2 press machines can produce 2 Different Models of CV brake pads: The two press machines are independently controlled and can produce two distinct models of CV brake pads simultaneously. Each press machine can be adjusted for different pressure, temperature, and time settings according to the specific requirements of the brake pad model. The system coordinates the operation of the two press machines to ensure high-quality and consistent production of both models.
• Manipulators travels in front of the system:The manipulators move along a track in front of the system. They are used for various tasks such as transporting material trays, assisting in the loading and unloading of components, and interacting with other parts of the system. Their movement is precisely controlled and synchronized with the overall production process to ensure a seamless flow of operations.