CV Brake Linings Inner Arc Combined Grinding Machines

1. Operational Capabilities

1.1 Automated Loading and Unloading

1.2 Versatile Processing for CV Brake Linings

1.3 Technological Advancements

1.4 Production Line Integration

2. Technical Parameters of CNC – controlled type (FCJ – S500Q – CBG)

2.1 Brake Lining Types and Feeding Mode

• Types of Brake Linings: The grinder can process both equal – thickness and non – equal (variable) thickness brake linings. This versatility makes it a valuable asset in the production of a wide range of CV brake linings, enabling our customers to meet various market demands with our Brake Linings Combined Grinding Machines.
• Feeding Mode: The pneumatic push feeding mode is used in this grinder. This feeding mode provides a reliable and efficient way to transfer the brake linings into the grinding area. It ensures a smooth and continuous feeding process, contributing to the overall efficiency of the grinder.

2.2 Brake Lining Dimensions

• CV Lining Diameter Range: The grinder can handle CV linings with a diameter range of R170 – R205mm. However, it also offers the flexibility to be customized according to the specific requirements of customers. This customization option allows manufacturers to produce brake linings with unique dimensions, catering to the needs of different vehicle models.
• CV Lining Width: The width of the CV linings that can be processed ranges from 150 – 230mm. Similar to the diameter range, this parameter can also be customized to meet the diverse needs of customers.

2.3 Production Capacity and Power

• Production Capacity: With a production capacity of 2800 – 3400 pcs/8 hours, this grinder is well – suited for high – volume production. It can efficiently produce a large number of brake linings within a relatively short period, meeting the demands of commercial vehicle manufacturers.
• Total Power: The grinder operates with a total power of 18KW. This power consumption is optimized to ensure efficient operation while minimizing energy costs.

2.4 Dusting System and Physical Dimensions

• Dusting Pipes: The grinder is equipped with a comprehensive dusting system. It features φ114mm x 4 units and φ125mm x 1 unit dusting pipes. This dusting system is designed to effectively collect and remove the dust generated during the grinding process, ensuring a clean and safe working environment.
• Machine Size and Weight:
  • The machine has dimensions: 3650 x 1250 x 1700mm,
  • The machine weighs: 3100KG, which indicates its robust construction and stability during operation.

3. Technical Parameters of Basic type (FCJ – 500Q/L – CBG)

3.1 Brake Lining Types and Feeding Mode

• Types of Brake Linings: As with the CNC – controlled version, this grinder can process both equal – thickness and non – equal (variable) thickness brake linings. This versatility makes it a valuable asset in the production of a wide range of CV brake linings, accommodating different design requirements and manufacturing processes.
• Feeding Mode: The grinder offers two reliable feeding modes: Pneumatic Push and Chain Conveyor.
  • The Pneumatic Push feeding mode provides a quick and efficient way to transfer the brake linings into the grinding area. It uses compressed air to push the brake linings, ensuring a smooth and continuous feeding process.
  • The Chain Conveyor feeding mode, on the other hand, is suitable for handling larger quantities of brake linings. It uses a chain – driven mechanism to transport the brake linings, providing a more stable and consistent feeding method. Manufacturers can choose the feeding mode that best suits their production needs.

3.2 Grinding Size Range

• Width: The grinder can handle brake linings with a width of up to 254mm. However, it’s important to note that this dimension range can be customized according to the specific requirements of customers. This customization option allows manufacturers to produce brake linings for a wide variety of CV models, catering to the diverse needs of the market.
• Radius: The radius of the brake linings that can be processed ranges from 142 – 210mm. Similar to the width, this parameter can also be customized, providing flexibility in production.
• Thickness: With a thickness range of 12 – 30mm, the grinder can work with different material thicknesses. This is important as different brake lining designs may require different thicknesses to achieve optimal performance.
• Chord Length: The chord length of the brake linings can vary from 170 – 220mm, and like other dimensions, it can be customized. This wide range of customizable dimensions makes the grinder suitable for a broad spectrum of CV brake lining production.

3.3 Production Capacity and Power

• Production Capacity: With an impressive production capacity of 3500 – 5000 pcs/8 hours, this grinder is well – suited for high – volume production. It can efficiently produce a large number of brake linings within a relatively short period, meeting the demands of commercial vehicle manufacturers. This high production capacity allows manufacturers to scale up their production and meet the growing market demand for CV brake linings.
• Total Power: The grinder operates with a total power of 17.4KW. This power consumption is optimized to ensure efficient operation while minimizing energy costs. The power is distributed among different components of the grinder, such as the chamfer motor, inner arc grinding motor, and brush motor.
• Chamfer Motor Power: The chamfer motor has a power of 2.2KW, which provides sufficient power for the chamfering operation. This power level ensures that the chamfering process is carried out smoothly and efficiently, creating the necessary chamfers on the brake linings.
• Inner Arc Grinding Motor Power: The inner arc grinding motor, with a power of 7.5KW, is responsible for the precise grinding of the inner arc of the brake linings. This high – power motor enables the grinder to achieve the required grinding accuracy and speed, ensuring high – quality results.
• Brush Motor Power: The brush motor, with a power of 1.1KW, drives the dust – brushing mechanism. This power is sufficient to effectively remove the dust generated during the grinding process, maintaining a clean working environment.