CV Brake Linings Drilling Machine

In the production of brake linings, the Brake Lining Drilling Machine plays a pivotal role. Precise hole positioning, perpendicularity, and size tolerance are non – negotiable. Even minor errors in these aspects can trigger misalignment between the brake lining and the shoe, stress concentration within the lining, and unstable attachment. Ultimately, this compromises braking performance and endangers the safety of vehicle users.
In the highly competitive and technologically – advanced brake lining production industry, the CV Brake Linings Drilling Machine, developed by professional Brake Linings Holes Drilling Equipments Manufacturer and Brake Linings Equipments Maker, is of utmost importance. It is the core of high – quality brake lining manufacturing, and every aspect of its operation, from hole positioning to size tolerance, is crucial for the proper functioning and safety of the braking system.

1. The Significance of Drilling Precision

The holes drilled by the CV Brake Linings Drilling Machine are not ordinary apertures. They are the key to the entire braking system’s proper operation and safety. Precise hole positioning is essential. A minor deviation of just one millimeter can lead to misalignment between the brake lining and the brake shoes during installation, resulting in uneven braking force distribution, impaired braking performance, and significant safety risks for vehicle users.
Hole perpendicularity is equally critical. Deviations from the vertical axis during brake lining operation can cause abnormal stress concentrations, reducing the lining’s lifespan and braking effectiveness over time. Moreover, the size of the drilled holes must meet extremely precise tolerances. An incorrect hole diameter can prevent the secure attachment of the brake lining to the brake shoe, potentially leading to detachment during braking and rendering the braking component unreliable.

2. Diverse Machine Models to Meet All Needs

Recognizing the diverse requirements of the brake lining production industry, our company has invested heavily in research and development, offering a comprehensive range of machine models. These models can handle various brake lining types, whether for heavy – duty trucks, high – performance sports cars, or everyday passenger vehicles. They also adapt to different production scales, from small – scale custom – made production to large – scale mass production.

2.1 Independent Single – Machine Mode

Our independent single – machine models come in two configurations: horizontal and vertical. The horizontal model is suitable for workshops with limited space. Its compact design saves space and offers stable operation, with easy access to the workpiece area for efficient material handling and reduced human error.
The vertical model, on the other hand, is designed for enhanced rigidity and better control during drilling. It is ideal for handling thicker brake linings, providing better stability and more accurate depth control, making it the preferred choice for manufacturers seeking the highest hole quality.

2.2 Through – Type Online Mode

For high – volume production environments, our through – type online mode is the perfect solution. It integrates seamlessly into existing production lines, allowing for continuous feeding of brake linings. With advanced automation features like automated material feeding, hole – position detection, and drill – bit adjustment, it minimizes human intervention, reduces errors, and maximizes productivity.

2.3 Multi – Drill Bit Mode

When speed and multi – tasking capabilities are crucial, our multi – drill bit mode stands out. Equipped with multiple high – speed drill bits that can operate simultaneously, it can drill multiple holes in one pass, significantly reducing processing time for each brake lining. The synchronized operation of the drill bits ensures consistent hole quality, making it a popular choice for manufacturers aiming for both speed and quality.

3. Featured Machine Models

3.1 CV Brake Lining CNC Hole Drilling Machine FCJ – D900 – ADM

The FCJ – D900 – ADM, developed by Brake Linings Holes Drilling Equipments Manufacturer, is an advanced drilling solution for automatic rivet hole drilling in CV brake linings. It integrates a full set of automated functions, including automatic feeding, clamping, indexing, rotation, drilling, cutting, and stacking, to boost production efficiency and ensure consistent quality.
It features a unique dual – lining processing capability within a single drum, allowing it to process two brake linings simultaneously. With four high – precision drilling heads, the machine optimizes the drilling process. It also offers great flexibility in production line integration, making it an ideal choice for manufacturers looking to enhance overall production efficiency and reduce labor costs.
Technical Parameters:
  • CV Lining Diameter Range: R180 – R205 (Customizable)
  • CV Lining Width: 150 – 230mm (Customizable)
  • CV Brake Linings Thickness: Within 30mm
  • Drilling Head No.: 4 high – precision drilling heads
  • Drilling Head Diameter: ≤Φ23.5
  • Total Power: 11 KW
  • Dusting Pipes: φ114mm x 2 units, φ50mm x 4 units
  • Production Capacity: 2300 – 2800 pcs/8 hours
  • Machine Size: 1650 x 1850 x 1900 mm
  • Machine Weight: 2100kg

3.2 CV Brake Lining CNC Hole Drilling Machine (1/2 – drum working station) FCJ – 800 – ADM – d

The FCJ – 800 – ADM – d is a cutting – edge drilling machine for automatic rivet hole drilling in CV brake linings. It integrates a series of automated operations, such as automatic feeding, clamping, indexing, rotation, drilling, cutting, and stacking.
One operator can manage 3 to 4 machines simultaneously, significantly reducing labor costs and increasing productivity, making it an excellent choice for manufacturers aiming to optimize production resources.
Technical Parameters for FCJ – 800 – ADM – d:
  • CV Brake Lining Size Range:
    • Inner arc radius: R142 – R245
    • Width: ≤ 254mm
  • CV Brake Linings Thickness: 30mm
  • Drilling Head: Each drum is equipped with 2 high – precision drilling heads.
  • Drilling Head Diameter: ≤Φ23.5
  • Hole Pitch: 25 – 125mm
  • Main Spindle Speed: 2840rpm
  • Axis A, C (Horizontal): Adjustable within the range of 0 – 150mm
  • Axis X, Y (Vertical): Adjustable within the range of 0 – 150mm
  • Axis B Hub Rotation Range: 0 – 360°
  • Stroke Control Motor: Servo motor
  • Total Power: 10 KW for each drum

3.3 CV Brake Lining Fan – shap Drilling Machine (10 – 16 Drilling Heads – Dual Rows) FCJ – C10K – SDM – dr

The FCJ – C10K – SDM – dr is a revolutionary drilling machine in CV brake lining production, capable of drilling 10 riveting holes simultaneously. It can handle brake linings with an inner arc diameter ranging from R140 to R205.
Equipped with a 10 – axis drilling system and 10 drill spindles in a fan – shaped pattern around the mold, it allows for efficient and precise hole – making. The angle between adjacent drill bits can be manually adjusted. Controlled by a state – of – the – art CNC system and an MH touch screen, it enables users to place brake linings on the feeding rack, and the equipment will automatically perform a series of cyclic actions, including positioning, clamping, drilling, and dust – blowing, greatly enhancing production efficiency.
Technical Parameters:
  • Inner Arc Radius: R140 – R205
  • Drilling Diameter: φ5 – 23mm
  • Angle Between Two Drilling Spindles: 11° – 120°
  • Drilling Spindle Speed: 2840rpm
  • Drilling Spindle Motor Power: 2.2KW x 10 units
  • Feeding AC Servo Motor: 0.75KW x 1 unit
  • Oil Pump Motor: 4KW x 1 unit
  • Total Machine Power: ≤ 28KW
  • Feeding Speed: 10 – 600 mm/min
  • Weight: 1630kg
In conclusion, the CV Brake Linings Drilling Machine, with its diverse models and advanced features, offers precision, efficiency, and flexibility in brake lining production, meeting the high – level demands of the modern automotive industry.