CV Brake Lining (Dual – Side) Warning Line Grinder FCJ – 500 – DWG: A Pinnacle of Innovation in CV Brake Lining Manufacturing

In the highly competitive commercial vehicle (CV) brake lining manufacturing industry, the CV Brake Lining (Dual – Side) Warning Line Grinder FCJ – 500 – DWG, developed by leading Brake Linings Grinding Machinery Maker, is a crucial piece of Brake Linings Grinding Machines. It plays an irreplaceable role in the production process by precisely grinding warning lines on both curved sides of CV brake linings.

1. Function and Significance

1.1 Safety – Critical Function

Warning lines on CV brake linings are vital safety features. As the brake lining wears down during use, these lines gradually become more visible, serving as a clear visual indicator that the lining is approaching the end of its service life. Precise grinding of these warning lines is essential to ensure that the brake linings comply with strict safety regulations and can effectively alert drivers in a timely manner, thus safeguarding the safety of vehicle operation.

1.2 Dual – Side Processing for Enhanced Productivity

One of the most remarkable features of the FCJ – 500 – DWG is its ability to process warning lines on both sides of the brake linings simultaneously. In contrast, traditional separate – side grinding methods were not only time – consuming but also highly error – prone, as workers had to manually reposition the brake linings. The dual – side processing feature of this grinder doubles the production output within the same time frame, significantly cutting down production time and labor costs. Moreover, the automated process ensures consistent product quality, reducing the variability often associated with manual operations.

1.3 Exceptional Compatibility with Market Brake Linings

Engineered with great versatility, the FCJ – 500 – DWG can handle over 95% of the CV brake linings available on the market. Its adjustable parameters, such as grinding depth, speed, and angle, enable it to adapt to different materials, thicknesses, and shapes of brake linings. Whether it is for light – duty trucks or heavy – duty buses, this grinder can meet all the warning – line – grinding requirements, eliminating the need for manufacturers to invest in multiple specialized machines.

1.4 Seamless Integration into Automatic Production Lines

In the modern era of manufacturing, automation is the key to efficiency and competitiveness. The FCJ – 500 – DWG can be seamlessly integrated into fully automatic production lines. By connecting with automated loading, inspection, and packaging equipment, it creates a highly efficient production process. Automated loading eliminates the need for manual handling, and after the grinding process, the brake linings are automatically inspected and packaged. This not only reduces manual labor but also improves quality control, ensuring that only high – quality products reach the market.

2. Technical Parameters

2.1 Brake Lining Dimensions

CV Lining Diameter Range: The standard CV lining diameter range is R180 – R205mm, but it can be customized according to specific requirements. This flexibility is particularly beneficial when vehicle manufacturers are developing new models or aftermarket producers are replicating old ones.

CV Lining Width: The grinder can process brake linings with widths ranging from 150 – 230mm, and this parameter is also customizable. This allows it to handle different – sized brake linings for various commercial vehicles.

2.2 Production Capacity and Power

Production Capacity: With a production capacity of 10,000 pieces per 8 – hour shift, the FCJ – 500 – DWG is well – suited for high – volume production. It enables large – scale manufacturers to meet the strong market demand and provides medium – sized manufacturers with the opportunity to expand their production capacity without significant new investment.

Total Power: The grinder operates with a total power of 6KW, which is optimized for both high – efficiency operation and low energy costs. This makes it an environmentally friendly option, aligning with the growing trend towards sustainable manufacturing.

2.3 Dusting System and Physical Dimensions

Dusting Pipes: Equipped with φ114mm x 2 dusting pipes, one on each side, the FCJ – 500 – DWG can effectively capture dust generated during the grinding process. This not only protects the health of workers but also ensures the quality of the products by preventing dust contamination.

Machine Size and Weight: The machine is sized at 1300 x 1400 x 1400mm, making it compact yet powerful. Weighing 450KG, its robust build ensures stability during operation, and its relatively small size allows for easy installation and relocation within the factory, providing flexibility in production layout.

3. Other Models for Your Choice

3.1 Long Arc CV Brake Linnings (Dual – Side) Warning Line Grinder

Processing range: This model can process products with an inner arc radius ranging from R130 – 165mm and a width of 40 – 120mm, catering to specific requirements for long – arc CV brake linings.

3.2 Long Arc Light Truck Brake Linnings (Dual – Side) Warning Line Grinder

Processing range: It is designed to process products with an inner arc radius of R128 – 165mm and a width of 60 – 150mm, specifically tailored for long – arc light – truck brake linings.

In summary, the CV Brake Lining (Dual – Side) Warning Line Grinder FCJ – 500 – DWG, along with its other model counterparts, is an advanced and versatile equipment. Its outstanding features and technical parameters make it an ideal choice for manufacturers aiming to boost production efficiency, enhance product quality, and gain a competitive edge in the CV brake lining market.

CV Brake Lining Warning Line Grinding Machine