Chase Brake Pads Friction Materials Testing Machine

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CHASE testing machine is a special test equipment used to measure the friction performance of friction materials. It can be used to select new friction material formulations before inertial bench tests or vehicle tests; it can also be used for quality control in the production process to ensure the quality consistency of different production batches of the same formula.

CHASE testing machine is a special test equipment used to measure the friction performance of friction materials. It can be used to select new friction material formulations before inertial bench tests or vehicle tests; it can also be used for quality control in the production process to ensure the quality consistency of different production batches of the same formula.

Our CHASE Testing Machine is an invaluable asset in the selection of new friction material formulations. Before subjecting materials to more complex and costly inertial bench tests or vehicle tests, it allows for efficient pre – screening. This not only saves time and resources but also ensures that only the most promising formulations progress to the next stage. Moreover, during the production process, it serves as a reliable quality control tool, guaranteeing the consistent quality of different production batches for the same formula.

 

  • Advanced Technological Features
  • Hydraulic Servo Loading
  • The machine employs hydraulic servo loading, a technology that offers unrivaled loading control accuracy. This high – precision loading mechanism ensures that the testing conditions are replicated with utmost consistency, leading to reliable and reproducible test results.
  • Adjustable Heating and Cooling
  • The heating and cooling speed of the friction drum can be finely adjusted. This adaptability is crucial as it enables the machine to meet different test accuracy requirements and perform optimally under various climatic conditions. Whether in a hot and humid environment or a cold and dry one, the CHASE Testing Machine maintains its high – performance standards.
  • Intuitive Software
  • The software of our CHASE Testing Machine is a masterpiece of modern engineering. With its unique modular programming, it provides a user – friendly human – computer interaction interface. Setting up tests and operating the machine are both convenient and intuitive. Users can easily customize the test process control according to their specific requirements. Additionally, the software has an in – built function for monitoring the running status of both hardware and software. This real – time monitoring helps in early detection of any potential issues, ensuring uninterrupted testing.

 

  • Automatic Result Management
  • Once the test is complete, the results are automatically recorded and can be printed out as test reports by the printer. This automated process eliminates the risk of human error in data transcription and report generation, providing users with accurate and professional – looking reports in no time.
  • Compliance with Standards

The CHASE Testing Machine adheres to globally recognized standards, including SAE J661 and GB/T 17469 – 2012. By meeting these standards, it assures users that the test results are not only accurate but also compliant with international quality benchmarks.

  • Exceptional Component Integration
  • Friction Material Sampler
  • Equipped with a Friction Material Sampler, the CHASE Testing Machine can quickly and accurately collect samples from various friction materials. This component ensures that the samples used for testing are representative of the entire batch, enhancing the reliability of the test results. The sampler’s precision design allows for consistent sample collection, reducing variability in the testing process.

 

  • Drum Grinder
  • The integrated Drum Grinder is another highlight of the CHASE Testing Machine. It effectively grinds the friction drum to maintain its optimal surface condition for testing. A well – maintained friction drum surface is essential for accurate and consistent friction performance measurements. The Drum Grinder ensures that the drum is always in top – notch condition, ready for the next round of testing.

 

 

  • Impressive Technical Parameters
  • Power and Loading
  • Power Supply: Runs on AC380V 50HZ, providing a stable power source for continuous operation.
  • Positive Pressure Load: With a range of 0 – 2000N, it can accommodate a wide variety of testing scenarios, from low – pressure to high – pressure applications.

 

  • Heating and Cooling System
  • Heating Power: Equipped with a 2KW X 3 heating system, it can rapidly raise the temperature of the friction drum to simulate different operating conditions.
  • Cooling System: The electric motor of the cooling system, with a power of 1.5KW and a speed of 2870rpm, ensures efficient heat dissipation, maintaining the stability of the test environment.
  • Motor and Rotation
  • Main Motor: The AC400V 15KW main motor, operating at 0 – 1000rpm, provides the necessary power for rotating the friction drum at various speeds, accurately mimicking real – world usage scenarios.
  • Measurement and Control Accuracy
  • Temperature Measurement: Using a 0 – 500℃ K – graduation thermocouple, it can precisely measure the temperature. The temperature measurement accuracy of 1%FS ensures that the temperature data is highly reliable.
  • Friction and Pressure Measurement: The positive pressure measurement accuracy of 2%FS, friction measurement accuracy of 2%FS, pressure control accuracy of ± 3%FS, and torque control accuracy of ± 3%FS all contribute to the overall precision of the test results.
  • Speed Measurement and Control: With a speed measurement accuracy of 1%FS and speed control accuracy of 2%FS, the machine can accurately regulate and monitor the rotational speed of the friction drum.
  • Physical Attributes
  • Friction Drum: Made of cast iron with a hardness of 180 – 230HB and free from titanium and vanadium, the friction drum of ф277mm size offers stable and consistent friction surfaces for testing.
  • Sample Size: Designed to accommodate samples of 25.4 X 25.4mm, it is compatible with a wide range of friction materials.
  • Overall Dimensions and Weight: Measuring 2000x800x1810mm and weighing 2000KG, the machine is robust and stable, while its dimensions are optimized for easy installation in most laboratory settings.
  • Friction Material Sampler and Drum Grinder