PC & CV Slot and Chamfer Machine(Straight)

FCJ-800-SCM

Machine Overview

The slot and chamfer machine is specifically designed for machining slots and chamfers on disc brake pads. It showcases excellent adjustability, enabling it to be compatible with all models of brake pads used in both passenger and commercial vehicles in the market. This adaptability makes it well-suited to meet the requirements of high-volume production, ensuring efficient and precise manufacturing processes.

• Technical Parameter Details
• Machining Options
• Slotting
• The machine is capable of creating straight grooves on disc brake pads. It offers the option of either 1 or 2 grooves, providing flexibility to meet different design requirements for various brake pad models. This feature allows manufacturers to customize the slotting pattern according to the specific needs of the brake pads, whether they are for passenger vehicles or commercial vehicles.
• Chamfering
• Only straight chamfers are available, with the choice between Flat or J Angle. The Flat chamfer offers a simple and clean edge finish, while the J Angle chamfer can provide additional protection and stability to the brake pad edge. This choice gives manufacturers the ability to customize the chamfer design to suit the overall functionality and aesthetics of the brake pads.
• Dust Cleaning
• For effective dust removal during the machining process, either a brush or air blow can be selected. The brush option is suitable for removing larger debris and particles, while the air blow is more efficient in clearing fine dust. This dual-option system ensures that the machining area remains clean, preventing dust accumulation that could affect the quality of the machining and the overall performance of the brake pads.
• Motor and Reducer Specifications
• Slotting Motor
• One 4KW motor is employed for slotting, with a rotational speed of 2880 rev/min. This powerful motor provides the necessary torque and speed to cut precise slots in the brake pads. The high rotational speed allows for efficient material removal, reducing the machining time and increasing productivity.

PC Brake Pads with Straight Groove and Chamfers

• Chamfering Motor
• Two 4KW motors are used for chamfering, each operating at a rotational speed of 2880 rev/min. The dual-motor setup ensures that the chamfering process is carried out smoothly and accurately, even for high-volume production. The motors’ power and speed are carefully calibrated to achieve the desired chamfer finish on the brake pad edges.

CV Brake Pads with Straight Groove

• Reducer
• One WPS70-A 1/60 reducer is incorporated into the machine’s mechanism. The reducer helps to adjust the speed and torque output from the motors, ensuring optimal performance during the slotting and chamfering operations. It plays a crucial role in providing the right amount of power and rotational force to the cutting tools, resulting in high-quality machining results.
• Other Component Specifications
• Feeding Motor
• One Y100-6 1.5KW motor is used for the feeding mechanism. This motor controls the movement of the brake pads through the machining area, ensuring a consistent and precise feed rate. The appropriate power of the motor allows for smooth and accurate positioning of the pads, contributing to the overall precision and quality of the machining process.
• Slot Grinding Wheel Diameter
• The diameter of the slot grinding wheel is φ180. This size is carefully selected to ensure efficient material removal and precise slot formation. The grinding wheel’s diameter, combined with its abrasive properties, allows it to cut through the brake pad material with minimal effort and produce clean, accurate slots.
• Electroplated Chamfering Wheel Diameter
• The electroplated chamfering wheel has a diameter of φ200. The larger diameter provides a wider cutting edge, enabling it to create smooth and consistent chamfers on the brake pad edges. The electroplated surface of the wheel also enhances its durability and cutting performance, ensuring long-lasting and high-quality chamfering results.
• Dust Cover Interface Diameter
• The dust cover interface diameter is φ180. This size is designed to fit snugly with the dust removal system, whether it’s a brush or air blow setup. The proper interface diameter ensures effective containment and removal of dust generated during the machining process, protecting the machine components and the working environment.
• Productivity
• The machine is capable of processing 1000 – 1500 pieces per hour. This high productivity rate makes it an ideal choice for large-scale production facilities. The combination of its efficient machining processes, powerful motors, and precise control systems enables it to handle a significant volume of brake pads within a short period, meeting the demands of the automotive industry for high-quality and high-quantity brake pad production.

PC & CV Slot and Chamfer Machine(Slant)

FCJ-250-XDC

The slot and chamfer machine is a specialized equipment designed to make slots and chamfers on disc brake pads. It has a high level of adjustability and can be used with all models of brake pads for passenger and commercial vehicles in the market, thus being able to meet the demands of high-volume production effectively.

• Machining Functions
• Slotting Capability
• The machine is designed to perform slotting operations on disc brake pads. It offers the flexibility to create either straight grooves or slant grooves, depending on the specific requirements of the brake pad design. Additionally, the option of having 1 or 2 grooves is available, allowing for customization to meet various industry standards and customer preferences. This versatility in slotting configurations makes it suitable for a wide range of brake pad models, whether they are for passenger vehicles, which typically require more precise and refined slots for better braking performance, or commercial vehicles, which may demand stronger and more durable slotting patterns to withstand heavier loads and more frequent braking.
• Chamfering Options
• In terms of chamfering, for straight chamfers, the machine provides the choice between a Flat or J Angle. This enables manufacturers to achieve the desired edge finish and functionality for different brake pad applications. Similarly, for slant chamfers, the Flat/J Angle option exists, further expanding the machine’s capabilities to produce chamfers that meet the specific geometric and performance requirements of various brake pad designs. The ability to create different types of chamfers is crucial as it can enhance the overall quality and performance of the brake pads, such as improving the fit and contact surface with other braking components.
• Dust Removal Method
• To maintain a clean and safe working environment, the machine offers two options for dust cleaning: a brush or air blow. The brush option is effective in physically sweeping away the debris generated during the slotting and chamfering processes, while the air blow method utilizes compressed air to forcefully remove the dust particles. This choice allows manufacturers to select the most suitable dust removal technique based on their production setup, the nature of the materials being machined, and the overall cleanliness requirements of the workspace.
• Performance and Power Specifications
• Productivity Rate
• The machine has a productivity rate of 600 pieces per hour. This level of output makes it suitable for high-volume production environments, where efficiency and throughput are key factors. By being able to process a significant number of brake pads within an hour, manufacturers can meet the demands of large production orders, reduce production time, and ultimately increase their overall productivity and competitiveness in the market.
• Slotting Motors
• For the slotting operation, two 4KW motors are utilized. These motors operate at a rotational speed of 2900/min, providing the necessary power and speed to cut precise and clean slots in the brake pads. The use of two motors ensures that the slotting process is carried out with sufficient force and stability, even when dealing with different types of brake pad materials and thicknesses. The high power output and rotational speed of the motors contribute to the overall efficiency and quality of the slotting operation.
• Chamfering Motors
• Similar to the slotting motors, two 4KW motors are employed for chamfering. These motors also operate at 2900/min, delivering the power required to create accurate and consistent chamfers on the brake pad edges. The dual motor configuration for chamfering allows for better control and precision during the process, ensuring that the chamfered edges meet the required specifications and quality standards.
• Spindle Transmission Motor
• A 1KW spindle transmission motor with a rotational speed of 960rpm is used. This motor plays a crucial role in transmitting power to the spindle, which in turn drives the cutting or chamfering tools. The specific power and speed of this motor are carefully selected to ensure smooth and efficient operation of the spindle, contributing to the overall accuracy and quality of the machining process.
• Speed Adjustability
• The speed of the machine can be adjusted within the range of 0 – 3m/min. This adjustable speed feature provides manufacturers with the flexibility to optimize the machining process based on the specific requirements of the brake pads being processed. For example, a slower speed may be used for more delicate or precise operations, while a higher speed can be employed for rougher cuts or when dealing with larger volumes of material removal. This speed control capability is essential for achieving the desired quality and productivity levels in different production scenarios.
• Construction and Physical Specifications
• Transmission Track Material
• The transmission track of the machine is constructed from manganese steel. Manganese steel is known for its excellent strength, durability, and wear resistance properties. This choice of material ensures that the transmission track can withstand the continuous movement and heavy loads associated with the machining process, providing a stable and reliable platform for the accurate positioning and movement of the brake pads during slotting and chamfering.
• Transmission Motor
• A 1KW transmission motor with a rotational speed of 960rmp is used to drive the movement of the transmission track. This motor provides the necessary power to move the brake pads along the track at the desired speed and with the required precision. The reliable operation of this motor is essential for ensuring the smooth and continuous flow of the machining process, as any disruptions or inaccuracies in the movement of the brake pads can lead to defects in the slotting and chamfering operations.
• Machine Size and Weight
• The dimensions of the machine are 2200 x 1200 x 1500mm. These physical dimensions are important for manufacturers to consider when planning their production floor layout. The machine’s size determines the amount of space it will occupy, and its compact or spacious design can impact the overall efficiency and ergonomics of the production area. Additionally, the machine weighs 1.5 tons. This weight information is relevant for transportation, installation, and ensuring that the floor or support structure can adequately bear the load of the machine.