Brake Pads Shims Pressing Machine

Brake shim pressing machines are expertly designed to tightly bond anti-noise shims onto brake pads. Let’s explore the remarkable features that make our machines stand out in the manufacturing world.

• Powerful Pressing Capability

Equipped with a robust 3T gas-liquid pressurized cylinder and a precisely engineered 50mm stroke, our machines deliver exact and forceful pressure. This ensures the seamless and firm attachment of brake pads and anti-noise shims, translating to outstanding noise reduction and top-notch finished products. With this level of precision, you can be confident that every brake pad leaving your production line meets the highest quality benchmarks.

Single-Pressing Head Type            Double-Pressing Head Type

2. Streamlined Operation for Efficiency

One operator can effortlessly oversee multiple machines at once. Thanks to the intuitive user interface and advanced control system, they can manage operations from a centralized control panel. This not only simplifies the production process but also supercharges productivity. By minimizing the need for excessive manpower, you can cut labor costs significantly. It’s a win-win, allowing your enterprise to achieve greater output with fewer resources and gain a competitive edge in the market.

3. Modular Design for Durability and Flexibility

The machine’s structure is straightforward, making it easy to comprehend, assemble, and maintain. Each module serves a distinct purpose. Need an upgrade or replacement? It’s a breeze, ensuring minimal disruption to production and continuous operation. Crafted from premium materials, these modules are built to last, enduring the rigors of long-term use. Enjoy a long service life and reduced maintenance headaches, saving you both time and money in the long run.

4. Precision Conveyor Belt System

The brake pad conveyor belt features a state-of-the-art servo motor. This intelligent motor can nimbly adjust its speed and position based on the length of the brake pad. It accurately positions each brake pad under the pressure head, eliminating the risk of improper shim bonding. The motor operates smoothly, free from vibrations that could compromise quality. This guarantees consistent product quality, enhancing customer satisfaction and loyalty.

Three-Pressing Head Types

5. Adaptable Pressure Head Options

Our machines offer an optional yet highly beneficial pressure head heating component. This allows for swift switching between a silicone pressure head and a heated variant. The silicone head is perfect for gentle pressing of specific materials at lower temperatures. Meanwhile, the heating head can be precisely controlled to optimize the bonding process for particular applications. This versatility means you can meet a wide range of production demands, regardless of the materials or specifications you’re working with.

6. High Degree of Automation

Once your workers place the brake pads on the belt, the machine takes over. It automatically transports the brake pads to the optimal position beneath the pressure head, following carefully calculated spacing. The intelligent control system orchestrates the conveyor belt’s speed and position with pinpoint accuracy. This automation not only accelerates production but also slashes the chances of human error. Expect improved product quality, reduced waste, and enhanced overall profitability.

7. Practical Mobility with Ground Wheels

Optional ground wheels provide added convenience. They enable you to effortlessly move the machine within your production line, adapting to ever-changing production needs. Whether you’re reconfiguring your workspace or optimizing resource allocation, these wheels make it easy. Solid and reliable, they ensure smooth movement even when the machine is fully loaded. And when it’s time to press, simply lock the wheels in place for stable operation. This combination of mobility and stability makes our machines the go-to choice for manufacturers with dynamic production layouts.manufacturers with flexible production layouts.

• Technical Parameters：
• Control and Power
• Control Method: The machine is controlled by a PLC system with a touch screen interface. This allows for precise and user-friendly operation, enabling operators to easily monitor and adjust various parameters.
• Machine Power: It has a power rating of 1KW, which determines the energy consumption and the power available for its operations.
• Working Pressure and Clamping
• Rated Working Pressure: The machine is designed to operate at a rated working pressure of 3000KG. This pressure level is crucial for its intended functions and affects the quality and efficiency of the tasks it performs.
• Clamping Time: The clamping time ranges from 3 to 4 seconds and is adjustable. This flexibility allows for optimization based on different materials and production requirements.
• Mechanical Movements
• Pressure Head Stroke: The pressure head has a stroke of 50mm, which defines the range of movement and the force it can exert.
• Conveyor Belt Dimensions and Speed
• Conveyor Belt Width: The width of the conveyor belt is 190mm and can be customized according to specific needs.
• Conveyor Belt Length: The length of the conveyor belt is 1 meter and is also customizable.
• Maximum Speed of Conveyor Belt: The conveyor belt can reach a maximum speed of 500mm/s, facilitating the movement of materials during the production process.
• Equipment Weight
• Equipment Weight: The overall weight of the equipment is 220KG, which is an important factor for installation, transportation, and stability considerations.