Brake Pads Scorching Machine
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The Scorching Line is a state-of-the-art solution that has been meticulously designed for the high-temperature scorching treatment of friction surfaces. Its primary objective is to effectively carbonize the surface of brake pads, ensuring they meet the superior standards of original equipment (OE) quality.
The Scorching Line is a state-of-the-art solution that has been meticulously designed for the high-temperature scorching treatment of friction surfaces. Its primary objective is to effectively carbonize the surface of brake pads, ensuring they meet the superior standards of original equipment (OE) quality.
This innovative line integrates a scorch oven and a cooling zone into a single, streamlined unit. It operates in a continuous fashion, which means there is absolutely no delay time during the entire production process. The brake pads are placed on electrically heated plates, and they move smoothly without the need for any external pressure application. What’s more, the scorching time and temperature parameters can be adjusted flexibly according to your specific requirements, providing you with enhanced customization capabilities.
This remarkable system also offers excellent compatibility. It has the capability to seamlessly connect with a Combined Grinding Machine and a Powder Coating line. By doing so, it enables the formation of a fully automated production line, which not only improves production efficiency but also ensures consistent product quality. This integration helps you to optimize your manufacturing processes, saving both time and labor costs, while maximizing the overall productivity of your operation.
With the Scorching Line, you can trust that you are investing in a reliable, efficient, and versatile solution for your brake pad production needs, giving your business a competitive edge in the market.
- Heating Plate
- Material: Stainless steel, guaranteeing no deformation over long-term use.
- Dimensions: 600 × 500 × 45 mm, with a total length of 3000mm (600 × 5).
- Working Width
- Heating Zone: 630mm wide.
- Cooling Zone: 680mm wide.
- Conveyor
- Height from Ground: 650mm.
- Tunnel
- Heating Tunnel: 3300×1200×1250mm.
- Cooling Zone: 6500×900×1100mm.
- Conveyor Movement
- Chain Speed: Adjustable from 0 – 2000mm/min.
- Delivery Interval: Fixed at 150mm.
- Temperature Precision
- Temperature Difference: Maintained within ± 10.
- Feeding Mechanism
- Air Cylinder: Stroke length of 325 mm.
- Attachment Type Roller Chain: Enables smooth movement of brake pads.
- Loading Capacity & Type
- Designed for: Passenger car brake pads.
- Capacity: 4 lanes.
- Driving Motor: 400W, 4 poles, 1/200 gear ratio, with variable speed.
- Scorch Zone
- Maximum Temperature: Up to 750℃.
- Scorch Duration: Around 3 minutes.
- Heater Configuration: Cartridge heaters, total power 72KW (2KW×12×3).
- Heat Plate Material: Stainless steel (heat resistance steel).
- Temperature Control: Divided into 6 sections for precise management.
- Cooling Zone
- Cooling Duration: 8 minutes.
- Cooling Fan: 60W fans (4 sets) and 400W fans (2 sets).
- Driving Motor: 0.4 kw, 1/900 gear ratio.
- Belt Conveyor Material: Stainless wire mesh belt for efficient cooling and transport.