Brake Pads Production Line Dust Collecting System

The Dust Collector plays a vital role in maintaining a clean and healthy production environment. It is specifically employed to eliminate the dust that is generated during various procedures within the production process. These procedures encompass surface slotting, where grooves are created on the material surface; chamfering, which involves beveling the edges; and grinding, a process of smoothing and shaping the surfaces.

The Dust Collector equipment consists of several key components. Firstly, the box body is a fundamental part. It comprises multiple sections, namely the bag room, which serves as the main compartment for the collection and containment of dust. The clean air room is designed to allow the filtered clean air to pass through. The perforated distribution plate is crucial as it evenly distributes the air and dust mixture, ensuring efficient filtration. The filter bag is the core element for trapping the dust particles. The filter bag frame provides structural support to the filter bag, maintaining its shape and integrity. Additionally, the check door is incorporated for inspection and maintenance purposes, allowing access to the internal components of the box body.

Secondly, the injection system is another essential part of the Dust Collector. It includes the main gas pipe, which acts as the main conduit for the supply of pressurized gas. The injection pipe is connected to the main gas pipe and is responsible for directing the gas towards the filter bags. The pulse valve controls the release of short bursts of high-pressure gas into the injection pipe. The controller, on the other hand, manages the operation of the pulse valve, determining the timing and frequency of the gas pulses. This coordinated action of the injection system ensures that the filter bags are periodically cleaned, maintaining their filtration efficiency and prolonging their service life.

Technical Parameters：
Air Handling Capacity and Related Parameters
Air Volume:The air volume that the dust collector can handle ranges from 12852 to 22803 cubic meters per hour. This value can be customized according to specific production requirements and the scale of the dust generation. A higher air volume indicates a greater capacity to deal with larger amounts of dusty air, ensuring efficient dust removal.
Filtration Area: With a filtration area of 108 square meters (customizable), it provides a sufficient surface area for the filtration process. The larger the filtration area, the more effective the trapping of dust particles and the longer the intervals between filter maintenance or replacement.
Filtration Wind Speed:The filtration wind speed is set at 1.2 meters per minute (customizable). This speed is carefully determined to balance the efficiency of dust capture and the pressure drop across the filter. A proper wind speed ensures that the dust-laden air passes through the filter at an optimal rate, allowing the filter media to effectively separate the dust without causing excessive resistance.
Filter Components
Filter Bags:There are 160 pieces of polyester filter bags. These filter bags are the primary means of capturing and retaining the dust. The polyester material is chosen for its durability and good filtration properties. The number and type of filter bags can be adjusted to meet different filtration demands and the characteristics of the dust being collected.
Filter Bag Size:Each filter bag has a size of φ133 * 2000mm (customizable). The specific dimensions are designed to fit within the overall structure of the dust collector and to provide an adequate surface area for filtration while also considering factors such as ease of installation and replacement.
Filter Skeleton Quantity and Size:There are 160 pieces of filter skeletons with a size of φ120 * 1950mm (customizable). The filter skeletons provide structural support to the filter bags, maintaining their shape and preventing collapse during operation. The quantity and size of the skeletons are coordinated with the number and size of the filter bags to ensure proper functioning of the filtration system.

Pneumatic and Mechanical Components
Pulse Valve: The dust collector is equipped with 16 pieces of 1.5” DC24 pulse valves (customizable). These pulse valves are crucial for the automatic cleaning of the filter bags. They release short bursts of compressed air at regular intervals to dislodge the accumulated dust from the surface of the filter bags, thereby maintaining the filtration efficiency.
Compressed Air Pressure: The required compressed air pressure for the operation of the pulse valves is between 0.3 and 0.5 Mpa. This pressure range is sufficient to generate the necessary force to effectively clean the filter bags without causing damage to the filter media or other components.
Wind Fan Power: The wind fan has a power of 1 * 22KW (customizable). The wind fan is responsible for drawing the dusty air into the dust collector and expelling the filtered clean air. The power of the wind fan is determined based on the required air volume and the resistance of the filtration system to ensure efficient air circulation.
Machine Dimensions and Weight
Machine Size: The overall size of the machine is 2560 x 1600 x 4500mm (customizable). These dimensions are important for the installation and placement of the dust collector in the production facility. Adequate space needs to be allocated to ensure proper operation and maintenance of the equipment.
Machine Weight: The machine weighs 2500KG (customizable). The weight of the machine affects its stability during operation and also needs to be considered during installation and transportation. A heavier machine may require more substantial support structures and handling equipment.