Intelligent Brake Pads Friction Materials Weighing Machine(Any Layout of Mold)

In the context of the escalating demands for automated and dust-free workshops within the manufacturing industry, a multitude of brake pad manufacturing facilities are endeavoring to enhance and modernize their existing press machine workshops. However, the traditional press machines in these workshops are typically devoid of mold transfer mechanisms. Additionally, the molds possess varying cavity counts, irregular inter-cavity spacing, and are present in substantial quantities. These characteristics have collectively contributed to a sluggish pace in the implementation of automation initiatives.

In response to such industry exigencies, our company has dedicated extensive research and development efforts to conceive and introduce an intelligent weighing and material feeding system. This innovative system has been meticulously engineered to accommodate the diverse requirements of different brake pad factories, irrespective of the specific models of their press machines and the idiosyncratic layouts of their molds. By leveraging this system, brake pad manufacturers can effectuate a seamless upgrade to their automation processes while incurring minimal financial outlays, thereby optimizing their production capabilities and cost-efficiency.

• Technical Parameters：
• Any layout of molds is suitable to weigh and press:
• The system’s flexibility allows it to work with molds of any layout. Whether it’s a simple rectangular layout like 2×2 or a more complex configuration such as 4×4 or other custom designs, the system can handle the weighing and pressing operations with ease. The weighing system is equipped with advanced software and sensors that can accurately measure and distribute the friction mix into the cavities of different mold layouts. The pressing machines are also adjustable, with the ability to apply the correct amount of pressure evenly across the different cavity arrangements. This adaptability enables the production of a wide variety of brake pads with different shapes and sizes, catering to the diverse needs of the market.
• Serve 2 press machines,can produce 2 Different Models brake pads:
• The two press machines in the system are configured to produce two different models of brake pads simultaneously. Each press machine has its own set of controls and parameters that can be adjusted independently. For example, one press machine may be set to produce a standard brake pad model with specific pressure, temperature, and pressing time requirements, while the other press machine can be configured to produce a high-performance brake pad model with different settings. The system’s control software coordinates the operation of the two press machines to ensure that both models are produced with high quality and consistency. This dual-model production capability significantly increases the production efficiency and flexibility of the system, allowing manufacturers to meet the demands of multiple customers or product lines without the need for extensive reconfiguration or downtime.
• Weighing system with 2 matieral bins with 4 feeders on each:
• The weighing system consists of two material bins, each with four feeders. These bins and feeders are designed to handle two different types of materials. The material bins are made of high-quality, corrosion-resistant materials to ensure the integrity of the stored materials. The feeders are precisely calibrated to dispense the materials in the correct amounts. Each feeder can be individually controlled, allowing for a wide range of material combinations and ratios to be achieved. This setup provides great flexibility in the formulation of the friction mixes, enabling the production of brake pads with different properties and characteristics.
• Material Bins: There are 2 bins, enabling the weighing of 2 different materials.
• The two material bins are a key feature of the weighing system. They are strategically placed to allow for easy access and loading of the different materials. The bins are designed with lids or covers to prevent any contamination or spillage. They are also equipped with level sensors that can monitor the amount of material remaining in the bins. This information is relayed to the system’s control panel, which can then prompt the operator to refill the bins when necessary. The ability to weigh two different materials separately is crucial for creating the precise formulations required for high-quality brake pads.
• Weighing Range: Ranges from 40 to 400 grams (customizable).
• The weighing range of the system is adjustable from 40 to 400 grams, and this flexibility is a significant advantage. It allows for the precise measurement of both small and relatively large amounts of materials. The system’s sensors and control mechanisms are designed to handle this wide range with high accuracy. For example, when a formulation requires a small amount of a particular additive, the system can accurately measure 40 grams or less. On the other hand, for the main components of the friction mix, it can handle up to 400 grams. The customizable nature of the weighing range means that the system can be adapted to different production requirements and material formulations.
• Weighing Tolerance: be up to ±0.5 gram, adjustable
• The weighing tolerance of ±0.5 gram is an extremely tight margin of error. This high level of precision is essential for maintaining the consistency and quality of the brake pads. Even a small deviation in the weight of the materials can affect the performance and durability of the final product. The system’s weighing sensors and calibration mechanisms are constantly monitored and adjusted to ensure that the measured weights are within this tolerance. This precision is what sets this production system apart and enables the production of high-quality brake pads that meet or exceed industry standards.