Brake Pads Curing Oven

• General Function and Application

The curing oven is a crucial piece of equipment for manufacturing brake pads and other friction material products. It plays a vital role in hastening the chemical reactions within the mixed friction materials at various temperatures until they achieve a rational and stable state.

• Physical and Structural Attributes
• Size and Customization**
• The inner and outer dimensions of the box-type curing oven can be designed and manufactured according to specific requirements.

Inner Size and Material Example

• Power Supply Options
• It can be powered by either electricity or gas, providing flexibility to users based on their available resources and production preferences.

Gas Supply Oven Example

• Trolley and Product Compatibility
• Capable of processing friction material products of different sizes. The trolley size and structure can be customized accordingly to ensure efficient handling and processing of various product dimensions.

Trolley Suitable for CV Brake Linings Curing

• Temperature-Related Specifications
• Operating Temperature Range**
• The operating temperature range is from room temperature to 250°C, and in some cases, it can reach up to 350°C, allowing for a wide range of curing processes to be carried out.

• Temperature Uniformity
• The temperature uniformity is ≤±5°C (as determined by the highest temperature time-empty box test), ensuring consistent curing conditions throughout the oven chamber and contributing to the quality and uniformity of the final products.

• Inner Structure and Material
• Material Composition
• The inner structure material consists of either Q235 steel or 304 stainless steel liner, offering durability and resistance to the harsh operating environment within the oven.
• Hot Air Circulation and Ventilation System
• Circulation Pattern
• The hot air is blown from the bottom of both sides of the studio, rising vertically upward from the bottom of the trolley. The forced hot air circulation is then evenly returned to the top, ensuring thorough and even heat distribution within the oven.

• Hot Air Outlet and Volume Control
• The hot air outlet is located on the bottom plate on both sides of the chamber. The air volume is controlled by a block-type porous regulating plate, which allows for precise adjustment of the air volume in each part of the oven, optimizing the curing process.

Trolley Suitable for Brake Pads Curing

• Return Air Path
• The return air is facilitated by a multi-hole air equalizing plate on the top of the studio, ensuring efficient air circulation and temperature homogeneity.

• Blower Fan and Location
• Multiple high-volume and low-noise centrifugal blowers are used, with the noise level maintained below 65dB. The blowers are strategically located on both sides of the top of the cabinet to ensure effective hot air circulation.

• Control and Monitoring Systems
• Overall Oven Control
• The entire oven operation is controlled by a PLC HMI (Programmable Logic Controller Human-Machine Interface), providing an intuitive and user-friendly control system for operators.

• Temperature Control and Sensing
• The main temperature gauge employs 2 sets of program temperature controllers. One set is dedicated to controlling gas heating, while the other controls electric heating. These controllers feature P.I.D parameter self-tuning and come with an RS485 computer communication interface. They are equipped with 2 temperature sensing elements PT100 for accurate temperature measurement and control.

• Over Temperature Alarm
• An over temperature alarm module is in place, using 1 set of Yudian AI518 digital display temperature controller. It also has an RS485 computer communication interface and is equipped with 1 temperature sensor pt100 to ensure the safety of the oven operation by alerting operators in case of excessive temperatures.

• Patrol Instrumentation
• A 6-channel AI706M inspection instrument is adopted, with an RS485 computer communication interface. It is equipped with 6 K-type thermocouples to provide additional temperature monitoring points within the oven, enhancing the overall temperature control and monitoring capabilities.

• FCJ Series Oven Technical Specifications
• FCJ-900-HOModel
• Temperature Operating Range: It can reach a maximum temperature of 350℃.
• Inner Structure Material: Comprises a 304 Stainless Steel Liner.
• Temperature Equality Degree: When the temperature is set at 350℃, the variation is within ±5℃.
• Power of the Blower: There are 4 sets, each with a power of 2.2KW.
• Exhausting Fan Power: 0.75KW.
• Heating Control: Utilizes solid-state relays and cycle controllers to regulate power.
• Inner Size: Measuring 2000mm in length, 1700mm in width, and 1710mm in height.
• Machine Size: With dimensions of 2840mm in length, 2100mm in width, and 2150mm in height.
• Heating Power: Consists of 12 units of 7.5KW each, totaling 90KW.
• Temperature Uniformity: The deviation is ≤±2%.

Gas Supply Type Oven(sample drawing)

• FCJ-802-HOModel
• Temperature Operating Range: Capable of reaching a maximum temperature of 250℃.
• Temperature Equality Degree: When the temperature is at 250℃, the variation is within ±4℃.
• Power of the Blower: Comprising 4 sets, each with a power of 1.1KW.
• Heating Control: Employs solid-state relays and cycle controllers for power adjustment.
• Inner Size: Measuring 2000mm in length, 1700mm in width, and 1710mm in height.
• Machine Size: Having dimensions of 2840mm in length, 2100mm in width, and 2150mm in height.
• Heating Power: Consisting of 12 units of 4.5KW each, amounting to 54KW.
• Temperature Uniformity: The deviation is ≤±2%.

Electricity Supply Type Oven(sample drawing)

• BL- L100-HOModel(Lab use)
• Temperature Operating Range: Spans from room temperature to 200℃.
• Temperature Equality Degree: The variation is within ±5℃.
• Temperature Fluctuation: Is limited to ≤±1℃.
• Inner Chamber Size: Measures 1000mm in length, 1000mm in width, and 1000mm in height.
• Machine Size: Has dimensions of 1780mm in length, 1300mm in width, and 1600mm in height.
• Heating Power: Consists of 6 units of 2KW each.
• Blast Fan Power: 0.75KW for one unit.
• Exhaust Fan Power: 0.25KW for one unit.
• Integrated Electric Control Box: Included for convenient operation and control..