Brake Pads Brake Linings Friction Materials Mixer

Plough-chopper mixers are meticulously designed to meet the specific demands of automatically mixing friction materials. They embrace the most advanced three-dimensional circulating mixing principle, which represents a significant leap in mixing technology.

This type of mixer is equipped with novel high-speed mixing blades. These blades, combined with a scientifically designed mixing barrel and a pneumatic feeding system, work in harmony to create an optimal mixing environment. The absence of dead angles within the mixing chamber is a key feature. It means that every particle of the friction materials, regardless of its initial position, will be actively involved in the mixing process. This results in a highly homogeneous mixture, enhancing the quality and performance of the final friction material product. The scientific design of the mixing barrel further contributes to the efficiency of the mixing, as it is engineered to facilitate the smooth flow and interaction of the materials. The pneumatic feeding system ensures a consistent and reliable supply of materials into the mixing chamber, minimizing disruptions and maximizing productivity.

Plough-chopper

• FCJ-PC600-M
• Maximum Mixing Volume: Reaches approximately 180KG. This indicates the upper limit of the amount of materials that can be effectively mixed within the mixer, allowing for proper blending of different components to achieve the desired consistency and quality of the mixture.
• Main Spindle Motor Power: 11 KW (with customization available). The power of the main spindle motor determines the rotational force and thus the mixing intensity. The option for customization enables the mixer to be adjusted according to specific production requirements and the nature of the materials being mixed.
• Main Spindle Motor Speed: Operates at a constant speed of 120rpm. This specific speed is set to ensure efficient mixing without causing excessive agitation or damage to the materials, maintaining a balance between thorough mixing and product integrity.
• Flying Cutter Motor Power: 5.5 KW x 2 (customizable). The flying cutter motors contribute to further breaking down and homogenizing the materials. The dual motors with a power of 5.5 KW each, along with the customization option, enhance the flexibility of the mixing process to handle a variety of friction materials.
• Plough-chopper Quantity: Equipped with 4 plough-choppers. These plough-choppers play a crucial role in the three-dimensional circulating mixing principle, constantly turning and chopping the materials to ensure there are no dead angles in the mixing chamber and promoting a uniform mixture.
• Machine Size: Can be customized according to specific installation and production space needs. This flexibility in size allows for seamless integration into different production setups, optimizing the use of available space.

Flying-cutter 

• FCJ-PC800-M
• Maximum Mixing Volume: Approximately 260KG. Similar to the BL-PC600-M, this parameter defines the capacity of the mixer, accommodating a larger quantity of materials for more extensive production runs.
• Main Spindle Motor Power: 22 KW (customizable). The increased power compared to the BL-PC600-M reflects its ability to handle a greater volume of materials and potentially more viscous or difficult-to-mix substances.
• Main Spindle Motor Speed: 120rpm, maintaining the same speed as the BL-PC600-M for consistent mixing quality and process control.
• Flying Cutter Motor Power: 5.5 KW x 3 (customizable). The addition of a third flying cutter motor enhances the cutting and homogenizing action, further improving the mixing efficiency and quality of the final product.
• Plough-chopper Quantity: 4 plough-choppers, which continue to ensure thorough mixing and elimination of dead zones within the mixing chamber.
• Machine Size: Customizable to fit different production environments and spatial constraints.
• FCJ-PC1200-M
• Maximum Mixing Volume: Around 400KG, allowing for significant production volumes and catering to larger-scale manufacturing operations.
• Main Spindle Motor Power: 30 KW (customizable). The power level is adjusted to handle the increased mixing volume and potentially heavier or more complex friction materials.
• Main Spindle Motor Speed: 120rpm, providing a stable mixing speed for reliable and consistent results.
• Flying Cutter Motor Power: 5.5 KW x 4 (customizable). The four flying cutter motors work together to ensure efficient breakdown and dispersion of the materials, contributing to a homogeneous mixture.
• Plough-chopper Quantity: 4 plough-choppers, maintaining the effective mixing mechanism within the chamber.
• Machine Size: Customized to meet specific installation and operational requirements.
• FCJ-PC1600-M
• Maximum Mixing Volume: Approximately 500KG, representing a high-capacity mixer suitable for large-volume production lines.
• Main Spindle Motor Power: 38 KW (customizable). The substantial power of the main spindle motor is designed to handle the large quantity of materials and ensure thorough mixing.
• Main Spindle Motor Speed: 120rpm, ensuring a constant and reliable mixing speed.
• Flying Cutter Motor Power: 7.5 KW x 4 (customizable). The increased power of the flying cutter motors, compared to previous models, enables more effective processing of the materials, especially those that may require greater cutting and homogenizing forces.
• Plough-chopper Quantity: 4 plough-choppers, which remain essential for the three-dimensional mixing process and prevention of dead spots.
• Machine Size: Customizable to adapt to different factory layouts and production demands.