Brake Pads Backing Plates Ultrasonic Cleaner

In the realm of brake pads manufacturing, the quality of the final product is significantly influenced by the pre – gluing surface preparation of brake pads steel back plates. Our state – of – the – art Brake Pads Steel Back Plates Cleaning Machines, an integral part of the Brake Pads Making Line, are designed to transform this crucial pre – production step.

1. The Power of Ultrasonics in Cleaning

Our Brake Pads Steel Back Plates Cleaning Line harnesses the power of ultrasound to ensure a thorough and uniform degreasing of the steel back plates. This is essential for a perfect gluing operation, which in turn enhances the durability and performance of the brake pads produced by the Brake Pads Making Machines. By effectively removing grease from the surface of the plates, the cleaning line sets the stage for a strong bond between the backing plate and the friction material, a key factor in high – quality brake pad production.

2. Technical Parameters

2.1 Load and Unload Platform

The load and unload platforms of the Brake Pads Steel Plates Cleaning Line are designed with efficiency in mind. Measuring 500×440mm in length and width each, they provide a convenient and efficient way to handle steel backing plates. Their size allows for the easy accommodation of a significant number of plates, streamlining the workflow of the entire Brake Pads Making Line. This reduces the downtime between batches, ensuring a continuous and productive manufacturing process.

2.2 Cleaning Tanks and Related Components

Cleaning Tank: The cleaning tank, a vital component of the Brake Pads Steel Back Plates Cleaning Machines, has an inner size of L2300×W440×H200mm. This spacious design enables the immersion of multiple steel backing plates simultaneously. The large volume of cleaning solution it can hold, combined with the ultrasonic agitation, ensures that every part of the plates, including the most intricate nooks and crannies, is thoroughly degreased.
Spray Rinse: Following the cleaning process, the spray rinse section with an inner size of L800×W440×H150mm comes into play. Using high – pressure water sprays at 0.4 – 0.6MPa, it effectively removes any remaining residue from the plates. The dimensions are optimized to provide maximum coverage while ensuring efficient water usage, which is crucial for the overall operation of the Brake Pads Steel Plates Cleaning Line.
Compressed Air Cutting Water: The compressed air cutting water unit, with dimensions L600 × W440 × H150mm, plays an important role in the drying process. Compressed air at 0.4 – 0.6MPa is used to blow away excess water droplets, significantly reducing the drying time of the plates. This step is essential for preparing the plates for the subsequent hot – oven drying stage.
Hot Oven: The hot oven, having an inner size of L2998×W440×H150mm, provides the final touch in the cleaning process. It gently heats the steel backing plates, ensuring complete drying and preparing them for the gluing stage in the Brake Pads Making Line. The large size of the oven allows for the continuous processing of a substantial number of plates, further enhancing the productivity of the entire cleaning and manufacturing process.

2.3 Conveyor Belt

The conveyor belt, with a width of 400mm, is the backbone of the continuous cleaning process in the Brake Pads Steel Back Plates Cleaning Line. It smoothly moves the steel backing plates through the various stages of cleaning, rinse, and drying. The speed of the conveyor belt can be adjusted between 0.5 – 1.5 M/min. This flexibility allows operators to optimize the cleaning process based on the type of plates and the level of grease contamination, ensuring the best possible cleaning results for the Brake Pads Steel Back Plates Cleaning Machines.

2.4 Liquid Storage Tank

The liquid storage tank, with a size of L700*2, holds an ample supply of cleaning solution. This ensures uninterrupted operation of the cleaning process in the Brake Pads Steel Plates Cleaning Line. By reducing the frequency of refills, it helps maintain a consistent cleaning performance, which is essential for the high – quality production of brake pads in the Brake Pads Making Line.

2.5 Power and Utility Requirements

Voltage: Our Brake Pads Steel Back Plates Cleaning Machines are highly adaptable. They can operate on either 220V±15% 60HZ or 380V±15% 50HZ. This versatility makes them suitable for use in different regions and manufacturing setups, providing flexibility for the Brake Pads Making Line.
Ultrasonic Frequency and Power: Operating at an ultrasonic frequency of 28KHZ and a power of 6KW, the cleaner generates powerful ultrasonic waves. These waves penetrate deep into the grease, breaking it down and lifting it off the surface of the steel backing plates, a key function of the cleaning line.
Compressed Air: A compressed air supply in the range of 0.4 – 0.6MPa is required for both the compressed air cutting water function and the spray rinse section. This ensures efficient water removal and thorough rinsing, contributing to the overall effectiveness of the Brake Pads Steel Plates Cleaning Line.
Spray Rinse Pressure: The spray rinse pressure, also set at 0.4 – 0.6MPa, guarantees that the water sprays are strong enough to dislodge any remaining contaminants from the plates.
Water Needed: Each cleaning cycle requires a minimum of ≥2.5m³ of water. This ensures that there is sufficient water for the cleaning and rinse processes, maintaining the effectiveness of the cleaning operation in the Brake Pads Steel Back Plates Cleaning Line.
Total Power: With a total power consumption of 100KW, the Brake Pads Steel Back Plates Cleaning Machines are designed to deliver high – performance cleaning while maintaining energy efficiency, which is an important consideration for the overall Brake Pads Making Line.

2.6 Material Inside Machine

The interior components of the Brake Pads Steel Back Plates Cleaning Machines are constructed from SUS304 stainless steel. This material is highly resistant to corrosion, ensuring the longevity of the machines even in the presence of cleaning chemicals and water. It also maintains the hygiene and cleanliness of the cleaning process, preventing any contamination of the steel backing plates, which is crucial for the production of high – quality brake pads in the Brake Pads Making Line.