Brake Pads Backing Plates Spray Gluing Machine

Customized Backing Plates Spray Gluing Production Line: A Pinnacle of Efficiency in Brake Pads Manufacturing

In the highly competitive Brake Pads Making Line, where quality and productivity are the keys to success, our customized Backing Plates Spray Gluing Production Line emerges as a game – changer. This state – of – the – art production line, especially crucial for the Brake Pads Steel Back Plates Making Line and the specialized Brake Pads Gluing Line, is a testament to advanced engineering and meticulous design. As a leading Brake Pads Gluing Machines Supplier, we have crafted this line to revolutionize the adhesive application process for both PC and CV Backing Plates Gluing.

1. Seamless Production Process

The production process begins with workers carefully preparing the adhesive tablets. These tablets are then smoothly and automatically conveyed to the spray adhesive station. Once the adhesive is expertly applied, the tablets are seamlessly transferred to the connected oven for drying and subsequent cooling. This integrated process ensures high – quality results with maximum efficiency, making it an ideal solution for Brake Pads Making Machines setups.

2. Impressive Specifications

Length and Power: Spanning an impressive 15 meters, the entire production line is equipped with a total power consumption of 50 kw. This length enables a well – organized workflow, while the power configuration ensures that all components, which are integral to the Brake Pads Making Line, operate at their optimal level.

Production Capacity: With an outstanding capacity of around 2500 – 3500 pieces per hour, this production line can significantly enhance the productivity of any manufacturing facility. Its high – volume output makes it a perfect fit for large – scale production requirements within the Brake Pads Steel Back Plates Making Line.

Painting Room: The painting room, measuring 2600×1840×1910mm, offers a spacious and well – designed environment for the spray adhesive process. Engineered to ensure proper ventilation and efficient space utilization, it plays a crucial role in the smooth operation of the Brake Pads Gluing Line.

Chain Center Distance and Operating Height: The chain center distance of 650mm and an operating height of 800±50mm are precisely calibrated. This ensures easy access for operators and smooth movement of workpieces, which is essential for the efficient operation of Brake Pads Making Machines.

Glue Supply Method: We utilize a pneumatic agitator to prevent glue from settling, ensuring a consistent and homogeneous adhesive mixture. A peristaltic pump then precisely pumps the glue, guaranteeing an even application, which is vital for high – quality brake pads production.

Control Method: The production line is outfitted with a state – of – the – art control system, featuring a PLC touch screen and buttons. This user – friendly interface allows for easy operation, monitoring, and adjustment of all parameters, making it suitable for operators of all skill levels in the Brake Pads Making Line.

3. Advanced Spray Adhesive System

Spray Gun: Our spray gun, a Japan Iwata spray gun with a 1.2 – caliber nozzle, is renowned for its precision and reliability. It delivers a fine and even mist of adhesive, ensuring optimal coverage on brake pads’ steel back plates, which is a key factor in the Brake Pads Gluing Line.

Working Pressure and Spray Volume: Operating at a working pressure of 0.5 – 0.6 MP, the spray gun can dispense a paint spray volume of 500ml/min. This combination enables efficient and effective adhesive application, contributing to the high – quality output of Brake Pads Making Machines.

Double Diaphragm Pump: The double diaphragm pump, with a flow rate of 5.0L/min (0.4kg/cm2), provides a steady supply of adhesive to the spray gun, ensuring a continuous and smooth gluing process.

Glue Recycling: At the bottom of the spray room, we have a glue collection tablet that recycles some of the used glue. After a dilute analysis and filtering process, the wasted glue can be reused, significantly reducing glue loss and production costs, which is an advantage for any production line in the Brake Pads Making Line.

Adjustable Spray Gun Pump: The spray gun pump features a digital display and is fully adjustable. The thickness of the glue can be precisely adjusted from 0.05mm – 0.2mm, with a thickness tolerance of within 0.05 mm. This level of control ensures consistent and high – quality adhesive application, meeting the strict standards of the Brake Pads Gluing Line.

4. Environment – Friendly Exhaust Gas Treatment System

Dual Adsorption System: Our waste gas treatment system stands out from the rest, employing 2 adsorption systems. The first is honeycomb adsorption cotton, followed by activated carbon adsorption. This dual – layer approach ensures a more thorough and clean waste gas treatment, making our production line environmentally friendly, which is increasingly important in modern manufacturing, including the Brake Pads Making Line.

Fan Motor and Treatment Layers: The 2.2KW fan motor drives the exhaust gas through 3 layers of treatment, enhancing the efficiency of the system. This efficient treatment process helps in maintaining a clean and safe working environment within the production facility.

Filter Cotton Specification: The filter cotton, with a specification of 200PPI and a thickness of 20mm, effectively captures harmful particles and pollutants, further purifying the exhaust gas, contributing to a sustainable production environment.

5. Efficient Drying System

Automatic Sector Opening: Each sector of the drying tunnel can open automatically, allowing for easy access and maintenance. This also enables efficient loading and unloading of the workpieces, which is beneficial for the smooth operation of the production line in the Brake Pads Steel Back Plates Making Line.

Conveyor Belt and Speed Control: The drying tunnel is equipped with a stainless – steel mesh conveyor belt, powered by a frequency – conversion motor and gearbox with infinitely adjustable speed. This provides flexibility in the drying process, allowing for customization based on different product requirements, whether it’s for PC or CV backing plates.

Temperature Control Zones and Heating Power: With 3 sectors of temperature control zones and 30 units of infrared heat pipes, the heating power of 45 kw can be precisely regulated. The highest temperature is designed to reach 200 degrees Celsius, ensuring rapid and effective drying, which is crucial for the overall production efficiency.

6. High – Performance Cooling System

Efficient Cooling: After passing through the drying system, products are immediately transferred to the cooling system, where they are cooled to below 40 degrees Celsius. This rapid cooling process is essential for setting the adhesive and ensuring the integrity of the product, which is a key aspect of the Brake Pads Gluing Line.

Cooling Fans and Conveyor Belt: The cooling system features two 2.2 KW induced draft fans that generate a strong wind, quickly cooling the back plates. The cooling channel transmission, also equipped with a frequency – conversion motor and gearbox with infinitely adjustable speed, uses an imported electrical system. The cooling conveyor belt, made of stainless – steel mesh, ensures smooth and reliable movement of the products during the cooling process, contributing to the overall quality of the final product in the Brake Pads Making Line.

In conclusion, as a leading Brake Pads Gluing Machines Supplier, our customized Backing Plates Spray Gluing Production Line offers a comprehensive and advanced solution for the Brake Pads Making Line. Its advanced features, high – performance components, and efficient processes make it the ideal choice for any manufacturing facility aiming to produce high – quality brake pads with maximum efficiency.