Brake Pads Backing Plates Punch Machine

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The C-Frame Series Fixed Bolster Punch Machine is an outstanding choice, especially for blanking brake pads backing plates. It comes equipped with a comprehensive set of advanced features that enhance its performance and usability.

The C-Frame Series Fixed Bolster Punch Machine is an outstanding choice, especially for blanking passenger car backing plates. It comes equipped with a comprehensive set of advanced features that enhance its performance and usability.

  • Key Features

Equipped with Advanced Components: This punch machine is fitted with a Wet Clutch, a hydraulic overland protecting pump, an Auto/Manual lubrication system, a balance system for the slider and upper die, a touch screen, an electronic crankshaft angle indicator, a cam Controller, and a PLC. These components work together to provide seamless operation, enhanced control, and ease of use.

  • Main Transmission and Drive Mode

Main Transmission: The main transmission form utilizes a crankshaft connecting rod structure. The crankshaft is arranged longitudinally, featuring a short fulcrum distance, resulting in a compact and space-efficient design. This configuration ensures efficient power transfer and smooth operation, optimizing the blanking process.

Drive Mode: It operates with a high torque wet clutch. This clutch offers several remarkable advantages. It exhibits low inertia, enabling quick response and smooth starts and stops. The high torque ensures powerful performance, while its non-polluting nature makes it environmentally friendly. Additionally, it operates with low noise, making it suitable for various working environments. With a long lifespan and low maintenance costs, it provides excellent value for money and reduces overall operational expenses.

  • Slider and Overload Protection

Slider Guide Rail: The slider incorporates an extended six-sided guide rail. The lubricating guide rail plate is crafted from a composite material, which offers both high guiding accuracy and excellent wear resistance. This ensures precise movement of the slider, contributing to consistent and accurate blanking operations.

Overload Protection: The slider is equipped with a hydraulic overload protection device. When the load exceeds approximately 10% of the rated tonnage, this device generates an overload unloading alarm, and the slider automatically stops. After an overload occurs, simply moving the slider back to the top dead center by an inch triggers the hydraulic overload device to automatically compensate for pressure. This intelligent protection mechanism safeguards the machine and the workpiece from damage, ensuring reliable and safe operation.

  • Machine Body Construction

The machine body is constructed in a box-shaped design, which is welded using steel plates through CO2 gas shielded welding. To enhance its durability and performance, it undergoes tempering to relieve stress. This process gives the machine body high strength and rigidity, guaranteeing high geometric accuracy and outstanding stability. These characteristics ensure that the machine can withstand heavy-duty operations and maintain its precision over time, making it a reliable asset in your production line.

 

 

Models:FCJ-WCP21-125TFCJ-WCP21-160TFCJ-WCP21-200TFCJ-WCP21-400T
Nominal Force:1250KN1600KN2000KN4000KN
Motor Power:11KW15KW18.5KW37KW
Nominal Stroke:6mm6mm6mm8mm
Slide Stroke:180mm200mm200mm250mm
Slide Strokes/minute:Fixed is 50; Variable is 35-60Fixed is 45; Variable is 30-55Fixed is 45; Variable is 30-55Fixed is 30; Variable is 20-35
Max. Die Setting Height:350mm400mm450mm550mm
Die Height Adjustment:90mm100mm110mm120mm
Throat Depth:350mm400mm430mm490mm
Distance Between Uprights:670mm736mm910mm1050mm
Slide Bottom Size:LxR is 620mm; FxB is 520mmLxR is 700mm; FxB is 580mmLxR is 880mm; FxB is 650mmLxR is 1020mm; FxB is 750mm
Shank Hole Size:φ70mm; Depth 80mmφ70mm; Depth 100mmφ70mm; Depth 100mmφ70mm; Depth 140mm
Bolster Size:LxR is 1100mm; FxB is 680mmLxR is 1175mm; FxB is 760mmLxR is 1390mm; FxB is 840mmLxR is 1700mm; FxB is 950mm
Blanking Hole Diameter:φ200mmφ220mmφ240mmφ240mm
Bolster Thickness:155mm165mm180mm210mm
Bolster Surface Height:900mm900mm1000mm1100mm
Size:(LxWxH):2040x1320x3035mm2305x1420x3215mm2600x1540x3800mm2850x1750x4140mm
Mainly Purpose:Side Pressing, Pin/Hole Punching, Fine BlankingFor PC BlankingFor CV Blanking