Brake Pads Backing Plates Laser Cutting Machine
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Our Automatic Laser Cutting Machine innovatively serves steel backing plates production.
Cost – effective：Minimizes material waste and cuts production costs by eliminating costly mold development, optimizing resource use for higher profits.
Safer & Consistent：Automated cutting reduces risks from manual work, like human errors and accidents. Ensures consistent quality, slashing error and rework chances.
Efficient：Processes one plate sheet at a time, streamlining production. Ideal for flat backing plates without pins, convex/concave features, or holes.
Our Automatic Laser Cutting Machine is an innovative and revolutionary solution that brings numerous benefits to the steel backing plates production process.
Laser cutting PC backing plates
Laser cutting CV backing plates
- Key Advantages
- Material and Cost Optimization:
- The machine is designed to minimize material usage in the production of steel backing plates. This not only reduces waste but also cuts down on production costs significantly.
- It eliminates the need for costly mold development, which is a major financial burden in traditional manufacturing methods. By doing so, it offers a more cost-effective solution, allowing you to allocate resources more efficiently and increase your profit margins.
- Risk Reduction:
- Automation of the cutting process is a major plus. It helps in reducing operational risks that are common with manual cutting, such as human errors and workplace accidents. This leads to a safer working environment and ensures consistent quality of the final products, as it minimizes the chances of errors and rework.
- Efficiency Enhancement:
- Say goodbye to time-consuming traditional cutting methods. Our machine can process one sheet of plate at a time, eliminating the need for multiple steps. This streamlined process reduces production time, thereby enhancing overall production efficiency. However, it’s optimized for flat backing plates without pins, convex areas, concave edges, or holes.
- Cutting Capabilities:
- Materials: It can cut a wide range of metals, including stainless steel, carbon steel, aluminum, brass, copper, and manganese. This versatility makes it suitable for various industrial applications, giving you the flexibility to work with different materials depending on your specific requirements.
- Maximum Cutting Thickness: For carbon steel, it can handle up to ≤20mm thickness. This capability ensures that you can produce both thin and thick steel backing plates with ease, catering to diverse customer needs.
Laser cutting Motorcycle backing plates
- Cooling System:
- Cooling Medium: It uses industrial cooling water or antifreeze. This choice of cooling medium ensures the machine operates at optimal temperatures, preventing overheating and prolonging the lifespan of the equipment, even during extended periods of use.
3000W fiber laser
- Temperature Control:
- Water Temperature Accuracy: The water temperature control accuracy is ±1°, guaranteeing consistent performance. Precise temperature control is crucial for maintaining the machine’s performance and preventing thermal damage.
- Room Temperature: The machine operates best in an environment where the room temperature is set at ≤40° (with an optimal range of 10-35℃). Keeping the room within this temperature range ensures stable operation and high-quality output.
High performance cooling system
- Cutting Range and Axes Movement:
- Process Range: It offers a large process range of 3000 mm x 1500 mm, allowing for cutting large sheets of metal. This wide range enables you to handle different sizes of backing plates efficiently, expanding your production capabilities.
- Axes Specifications:
- X-axis Stroke: The X-axis has a stroke of 3020 mm, providing extensive horizontal movement, which is essential for cutting large pieces of material.
- Y-axis Stroke: The main Y-axis has a stroke of 1520 mm, with an additional 100 mm stroke, enabling comprehensive vertical movement. This combination of strokes ensures comprehensive coverage and flexibility during the cutting process.
- Positioning Accuracy: The machine features an outstanding ±0.03 mm positioning accuracy and ±0.02 mm re-positioning accuracy. This high level of precision ensures that your cuts are accurate, resulting in superior quality products that meet strict industry standards.
- Positioning Speed and Acceleration: With a maximum positioning speed of 80 m/min and a maximum acceleration of 0.8G, the machine operates at high speeds. This rapid movement ensures faster production cycles, helping you meet tight deadlines and increase productivity.
- Advanced Control and Power Features:
- CNC System: Equipped with the BOCHU 2000E CNC system, it offers advanced control and programming capabilities. You can create complex cutting patterns and designs with ease, giving you the power to innovate and customize your products.
- Proportional Valve: The SMC proportional valve enhances the machine’s performance, providing fine control during operations. It ensures smooth and precise cutting, contributing to the overall quality of the cut parts.
- Transmission Fiber Diameter: The transmission fiber diameter is ≥50μm, which ensures efficient energy transfer and stable laser performance, contributing to consistent cutting quality.
- Cooling Mode: Cooling water is used to keep the machine running smoothly and prevent overheating, ensuring reliable operation.
- Output Power Stability: It maintains an output power stability of ±2W, guaranteeing consistent cutting power. This stability is essential for uniform cutting results, ensuring the quality of each cut piece.
- Energy Output Regulation: The energy output can be adjusted from 10% to 100%, allowing you to tailor the cutting power based on different materials and thicknesses, giving you more control over the cutting process.
- Central Radiation Wavelength: Operating at a central radiation wavelength of 1080 (±10) nm, the laser is optimized for efficient and accurate cutting of various metals.
BOCHU 2000E CNC system
- Technical Parameters：
- Laser power: 3000W
- Laser type: Fiber laser
- Laser work mode: single worktable
- Total Power: 20KW
- Machine Weight: 2500KG
- Dimensions(LxWxH): 5000x2300x2000mm
- Technical Parameters：
- Laser power: 3000W
- Laser type: Fiber laser
- Laser work mode: Dual worktable
- Total Power: 26KW
- Machine weight: 5000KGs
- Dimensions(LxWxH): 8500x2860x2400mm
Steel Sheet Magnetic Sucker and Loading Lifter
In our system, we’re acutely aware of the significance of efficient steel sheet loading and unloading on the feeder platform. To simplify this vital process, we offer two essential accessories: magnetic suckers and cantilever lifts.
Magnetic suckers are engineered to transform steel sheet handling, making it both easier and safer. Using magnetic force, they firmly grip steel sheets, ensuring seamless transfer. Notably, these suckers are not only compatible with our system but can also be directly attached to the large crane atop the factory building. This gives you the flexibility to integrate them into your current setup, using the overhead crane’s power for effortless steel sheet movement.
Cantilever lifts, meanwhile, are a convenient alternative for loading and unloading. They provide a reliable way to lift and position steel sheets, streamlining your workflow.
By providing these components, our goal is to enhance your system’s overall performance. We make steel sheet handling more convenient, efficient, and secure. Whether you choose magnetic suckers with the overhead crane or cantilever lifts, we’ve got you covered, ensuring smooth and productive operations.