Brake Pads Backing Plates Machines

Brake Pads Backing Plates Hooking Process Machines

Our Automatic Backing Plate Hook Retention Machine is a feat of engineering, leveraging advanced hook retention technology to meet the demands of CV and PC backing plates for all vehicles. In the evolving automotive brake system, where various braking scenarios call for innovative and eco – friendly solutions, our machine stands out. The hook retention backing plates it uses can significantly cut down glue usage, with each hook’s thickness adjustable between 1.2 – 2.2mm, providing great flexibility for diverse production requirements.

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    Our Automatic Backing Plate Hook Retention Machine, represents a pinnacle of engineering prowess. It is meticulously crafted using state – of – the – art hook retention technology, specifically engineered to meet the exacting demands of CV and PC backing plates across all vehicle types.

    In today’s dynamic automotive landscape, the brake system is constantly evolving. A multitude of braking scenarios, from high – speed emergency stops on highways to frequent stop – and – go maneuvers in urban traffic, are putting every brake pad to the test. This has led to an urgent need for innovative and eco – conscious technologies in brake pad manufacturing.

    The hook retention backing plates employed by our FCJ – HRM – D16C possess a truly remarkable attribute: they significantly reduce the requirement for glue. The thickness of each hook can be adjusted with surgical precision within the range of 1.2 – 2.2mm, offering unparalleled flexibility to meet diverse production needs.

    Reducing glue usage is a game – changer. It not only curtails the generation of hazardous waste, making our manufacturing processes more sustainable, but also slashes harmful emissions during both the production and disposal of glue. From an economic perspective, this translates into substantial cost savings for manufacturers. Less glue means lower material costs, reduced disposal expenses, and more efficient production cycles.

    It’s no wonder that an increasing number of forward – thinking factories are embracing this technology. Our FCJ – HRM – D16C is leading the charge, enabling this industry – wide transformation towards more sustainable, cost – effective, and high – performance brake pad production.

    • Technical Parameters
    • Backing Plate Dimensions Compatibility
    • Length Range: The machine can handle backing plates with a length of ≤450mm. Specifically, the applicable back plate length falls within the range of 100 – 400 mm. This wide range ensures compatibility with a vast majority of backing plates used in different brake pad models.
    • Width Compatibility:The applicable back plate width is 60 – 180 mm, providing flexibility for various backing plate designs.
    • Thickness Compatibility:With an applicable back plate thickness of 4 – 14 mm, the machine can work with different – sized and – weighted backing plates, meeting the diverse needs of the automotive industry.
    • Production – Related Parameters
    • Products per Cycle:It can process 2 pieces of products each time, enhancing production efficiency and throughput.
    • Number of Blades: Equipped with 16 blades, the machine can perform precise and efficient operations on the backing plates.

     Axis Travel and Feeding Speeds

    • X – axis Travel: The travel of the X – axis is 450 mm, allowing for sufficient movement to handle backing plates of different lengths.
    • Y – axis Travel: The Y – axis has a travel of 120 mm, providing the necessary range for accurate positioning during the production process.
    • Rapid Feeding Speed X – axis: The rapid feeding speed of the X – axis is 5 m/min, ensuring quick movement and efficient production.
    • Rapid Feeding Speed Y – axis: The rapid feeding speed of the Y – axis is 4 m/min, contributing to the overall speed and precision of the machine.
    • Feeding Unit X/Y Direction: The minimum feeding unit in the X/Y direction is 0.01 mm, guaranteeing extremely precise control over the movement of the machine, which is crucial for producing high – quality hook – retained backing plates.
    • Spindle – Related Parameters
    • Spindle Speed (W – axis):The spindle speed (W – axis) is set at 400 r/min, providing the necessary rotational force for smooth and efficient operation.
    • Spindle Power (W – axis):With a spindle power of 5 kW, the machine can handle tough tasks and ensure stable performance during the production process.
    • Blade – Related Parameters
    • Blade Feed Speed:The blade feed speed ranges from 4 – 8 mm/r, allowing for adjustable and optimized processing according to different production requirements.
    • Productivity and Capacity
    • Productivity: The machine has a maximum productivity of 280 parts/h, making it a highly efficient solution for large – scale production.
    • Physical Dimensions and Power Requirements
    • Dimension (L×W×H):The machine has dimensions of 2900×1470×2000 mm³, designed to fit well in industrial production settings while providing sufficient space for all its components.
    • Weight:Weighing 4880kg, it showcases a robust and durable construction, built to withstand the rigors of continuous industrial use.
    • Power Supply:It requires an AC380V 50Hz 11kW power supply, ensuring stable and reliable operation.
    • Air Supply:An air supply of 0.6MPa is needed to power the pneumatic components of the machine, enabling smooth and efficient production processes.