Brake Pads Backing Plates Gluing Machines

Our Roller Gluing Machine for Brake Pad Back Plates is a revolutionary solution that has been meticulously designed to meet the demands of modern brake pad factories. With its high – production – efficiency and outstanding gluing performance, it has become an indispensable asset in the brake pad manufacturing process.

Glued Backing Plates

The machine is ingeniously composed of three key parts:

• Adhesive Machine
• The heart of the gluing operation, the Adhesive Machine is engineered to apply glue with precision.
• It features 2 gluing rollers, ensuring an even and consistent layer of glue on the brake pad back plates.
• The adhesive speed can be adjusted within the range of 0 – 5 m/min, allowing for customization based on different production requirements.
• With a gluing effective width of 280mm, it can handle a wide variety of brake pad back plates.
• The materials of the glue shaft, a rubber cover, and the chrome – plated bonding shaft work in tandem to provide excellent adhesion properties.
• The transmission power is provided by a speed – regulating motor, which offers smooth and reliable operation.
• The adhesive head, with a power of 1.6KW and dimensions of 1500mm * 800mm * 1100mm, is designed to optimize the glue application process.

Roller Gluing Head

• Infrared Heating Tunnel
• This component plays a crucial role in enhancing the gluing process.
• Equipped with infrared heating pipes with a total power of 13.5KW, the Infrared Heating Tunnel quickly and efficiently heats the glued brake pad back plates.
• The heat helps to activate the adhesive, improving its bonding strength and ensuring a long – lasting connection between the brake pad and the back plate.
• The heating process is carefully controlled to avoid overheating, which could damage the materials.
• Fan Cooling Tunnel
• After the heating stage, the Fan Cooling Tunnel comes into play.
• Using electric fan cooling, specifically 2 units of 100W fans, it rapidly cools the brake pad back plates.
• This cooling process is essential for setting the glue and ensuring the stability of the final product.
• It also helps to prevent any potential warping or deformation of the back plates due to heat.

Heating and Cooling Tunnel

• Specification Highlights
• Production Capacity: With a remarkable production capacity of 1200 – 1500 pcs/hour, this roller gluing machine can significantly boost the productivity of brake pad factories. It allows for large – scale production without sacrificing quality.
• Mesh Belt Inner Width: The mesh belt inner width of 300mm provides a stable and wide platform for the transportation of brake pad back plates. The stainless rigid network chain transfer system ensures smooth and continuous movement of the workpieces through the machine.
• Adjustment and Control
• The machine features an automatic adjustment of the cylinder, which is displayed for easy monitoring. This ensures accurate and consistent operation.
• The plastic supply method, which combines a mixer and a feed pump, guarantees a steady and well – mixed supply of adhesive.
• The feeding device allows for manual continuous feeding, providing flexibility in the production process.
• Overall Dimensions and Weight
• The machine has dimensions of 6500x800x1100mm, designed to fit well in various factory layouts. Its relatively compact size does not compromise on its functionality.
• With a weight of 1850KG, it is robustly constructed, ensuring durability and long – term reliability.