Automatic Motorcycle Disc Brake Pads Grinding Line FCJ – SGL – M32: Revolutionizing Motorcycle Brake Pad Manufacturing

In the dynamic world of motorcycle brake pad manufacturing, the Automatic Motorcycle Disc Brake Pads Grinding Line, also known as the Brake Pads Combined Grinding Line, stands as a game – changing solution. Engineered by leading Motorcycle Brake Pads Equipments Provider, this advanced Brake Pads Grinding Line is a perfect blend of innovation and efficiency.

1. Ingenious Layout Design and Unique Processing Features

1.1 Fixture – Free and Smooth Transfer

One of the most remarkable aspects of this line is its fixture – free operation for handling brake pads. The entire process, from slotting to grinding, is carried out with brake pads smoothly gliding on conveyors and belts. Once they reach the grinder, powerful electromagnets securely hold them in place. This not only simplifies the production process but also minimizes the risk of damage to the brake pads during handling, ensuring a higher – quality output.

1.2 Versatile Multi – Function Processing

The line is a powerhouse of versatility. It can simultaneously perform 1/2/3 grooves slotting, coarse grinding, fine grinding, and polishing. This multi – function operation is a time – saver, significantly shortening the production cycle. Manufacturers can now produce a large number of high – quality brake pads in a much shorter time, giving them a competitive edge in the market.

1.3 Precise Speed Control

Equipped with a step – less speed regulation system, operators have full control over the grinding speed. They can adjust the speed according to the specific requirements of different brake pad materials and processing techniques. This precise speed control is the key to achieving the desired surface finish and dimensional accuracy of the brake pads, ensuring top – notch performance.

1.4 User – Friendly and Reliable

Even operators with limited experience can quickly master the operation of this grinding line. In mass production scenarios, it has proven to be highly reliable, consistently providing stable product quality and high – efficient output. This makes it an ideal choice for motorcycle brake pad manufacturers aiming to enhance their production capacity and product quality.

2. Key Components and Their Impressive Capabilities

2.1 Motorcycle Brake Pads Slotting Machine(FCJ – SGL – M32 – S)

Machine Overview

The slotting machine is tailor – made for machining slots on disc brake pads. Its outstanding adjustability allows it to be compatible with all models of motorcycle brake pads available in the market. This adaptability makes it a perfect fit for high – volume production, ensuring efficient and precise manufacturing processes.

Slotting Capabilities

The machine can create straight grooves on disc brake pads, offering the option of 1/2/3 grooves. This flexibility meets the diverse design requirements of various brake pad models, providing manufacturers with the freedom to produce customized brake pads.

Dust Cleaning Options

To keep the machining area clean, the machine offers two dust – cleaning options: a brush or air blow. The brush is effective in removing larger debris, while the air blow is more efficient in clearing fine dust. This dual – option system ensures that dust does not accumulate, which could otherwise affect the quality of the machining and the overall performance of the brake pads.

Technical Parameters

Productivity: With a productivity of 2500 – 3500 pcs/hour, it perfectly matches the high – speed production of the grinding machine, ensuring a seamless production flow along the Brake Pads Combined Grinding Line.

Power and Rotational Speed: The 4KW slotting motor, with a rotational speed of 2800rpm, provides the necessary cutting force for slotting. The 1.1KW conveyor motor ensures the smooth transfer of brake pads to the slotting area.

Slotting Cutter Diameter: The φ110mm slotting cutter diameter is optimized for creating precise grooves on the brake pads, meeting the specific design requirements of motorcycle brake pads.

Physical Dimensions and Weight: Sized at L x W x H = 2100 x 1000 x 1100m and weighing 0.85 Tons, the machine is designed to be both functional and space – efficient.

2.2 Electromagnetic Disc Grinding Machine(FCJ – SGL – M32 – G)

Machine Overview and Functionality

The Electromagnetic Disc Grinding Machine is specifically designed for the surface grinding of various brake pads. It uses electromagnets to firmly attach the brake pads to the grinder disc, eliminating the need for traditional fixtures. This innovative design enables simultaneous fine grinding, coarse grinding, and dust cleaning operations. With stepless speed regulation, operators can precisely control the grinding speed. The machine is user – friendly and ensures stable quality and high – efficiency output, even during large – scale mass production.

Grinding Capabilities

Coarse Grinding: The machine excels in coarse grinding, which is crucial for quickly removing excess material and shaping the brake pad to the approximate desired form. It uses a powerful coarse grinding head with a 4KW motor and a rotational speed of 6000 rpm, ensuring efficient material removal.

Fine Grinding: For achieving a smooth and precise surface finish, the machine’s fine grinding head, also powered by a 4KW motor and operating at 6000 rpm, delicately refines the surface of the brake pad, meeting the strict quality requirements for brake pad performance and durability.

Dust Cleaning Options

To maintain a clean working environment, the machine offers two dust cleaning options: a brush or air blow. The 0.55KW motor – driven brush head, with a rotational speed of 3000 rpm, effectively sweeps away the grinding residue. The air blow method can also be used to forcefully remove dust particles, ensuring that the grinding area remains clear and the quality of the surface grinding is not compromised.

Technical Specifications

Production Capacity: With an impressive production capacity of 2500 – 3500 pcs/hour, this machine can meet the high – volume production demands of most brake pad manufacturers, making it suitable for industrial – scale production.

Surface Accuracy: The machine maintains a high level of surface accuracy, with a horizontal run out within ≤0.05mm. This ensures that the ground surface of the brake pad is flat and smooth, meeting the strict tolerances required for proper brake pad function.

Diameter of the Grinding Table: The φ800mm grinding table provides a sufficient working area for the brake pads, allowing for more efficient processing of multiple brake pads at once.

Magnetic and Non – magnetic Areas: The non – magnetic area of 150° and magnetic area of 210° are carefully designed. The magnetic area securely holds the brake pads during grinding, while the non – magnetic area allows for the smooth loading and unloading of the pads.

Power Specifications: The 1.5 KW magnetic disc driving power ensures smooth rotation of the magnetic disc, the 5KW magnetic table power provides the necessary magnetic force to hold the brake pads firmly, and the 4KWx3units grinding wheel motor power, with a rotational speed of 2800rpm, guarantees strong grinding force and high – speed grinding.

Grinding Wheel Specifications: The φ200mmx3units grinding wheels, with meshes of 40/60/100#, are carefully selected to meet different grinding requirements, ensuring a comprehensive and high – quality grinding process.

Physical Dimensions and Weight: Sized at L x W x H 1400 x 1300 x 1500m and weighing 1.75 Tons, the machine is compact yet sturdy, fitting well in most production workshops.

2.3 Conveyor FCJ – SGL – M32 – C

The 0.25KW conveyor motor power is sufficient to drive the conveyor belt, smoothly transferring the brake pads between the slotting machine and the grinding machine. Sized at L x W x H 1600 x 400 x 1000m and weighing 0.1 Tons, the conveyor is lightweight and easy to install, yet robust enough to handle the continuous transfer of brake pads.

In conclusion, the Automatic Motorcycle Disc Brake Pads Grinding Line, or Brake Pads Combined Grinding Line, with its advanced Brake Pads Combined Grinding Machines, is a comprehensive and efficient solution for motorcycle brake pad manufacturing. Engineered by professional Motorcycle Brake Pads Equipments Provider, it combines high – end technology, user – friendly operation, and excellent productivity, making it the top choice for manufacturers in the industry.