Automatic CV Brake Linings Friction Mixes Weighing and Bagging System

In the fiercely competitive automotive and heavy – duty vehicle manufacturing industries, the Automatic CV Shoe Lining Weighing and Bagging System (OE Qualified) is a game – changing innovation. This system is designed to meet the strict demands of automated packaging for friction material mixtures used in brake linings, which are vital for vehicle safety and performance, especially in commercial, heavy – duty, and general trucks.

Machine Functionality

Packaging Modes
- The automatic weighing and bagging machine in this system is highly versatile. It can fill friction materials for CV brake linings, heavy – duty truck brake lining friction materials, and truck brake lining friction materials into plastic films. Manufacturers can choose to package one brake lining per bag, suitable for high – end products, or multiple linings per bag for large – scale production. In the latter case, additional cutting is needed.
Feeding Options
- It offers a dual – mode feeding mechanism. The automated feeding is great for high – volume production of heavy – duty truck or mass – produced CV brake linings, streamlining the process and reducing human error. Manual feeding provides flexibility during trial production of new CV brake linings or for small – batch, specialized truck brake lining friction materials.
Operation Modes
- The machine can operate as a single unit for small – scale production, like niche CV brake lining products. For larger – scale operations, multiple machines can be integrated under PLC control. This ensures precise and reliable operation from weighing to bagging, adapting to different production requirements.
Machine Composition
- Comprising an automatic weighing structure, automatic material transmission, raw material delivery, touch – screen digital control, double – cage feeding servo unit, and dual – channel weighing parts, the machine is a technological wonder. The automatic weighing structure accurately measures friction materials, the touch – screen offers easy operation, and the double – cage and dual – channel components enhance efficiency and accuracy.
Advantages
- Ease of Operation: The user – friendly touch – screen allows quick operator training.
- High Safety: Safety features like guards, emergency stop buttons, and automatic shutdowns protect operators.
- Manual Labor Replacement: Automating weighing and bagging reduces errors and increases productivity.
- High Mobility: It can be easily moved within the production facility.
- Non – stop Reloading: Minimizes production downtime.
- High Weighing Accuracy: ±2g/1kg ensures quality products.
- Fully Automated Production: Reduces labor cost and boosts efficiency.
- Model Adaptability: Can be adjusted for various brake lining models by modifying bag length.
Production – related Features
- Material Replenishment: Can be done manually or with lifting machines.
- Continuous Operation: Maximizes production efficiency.
- Digital Servo Bag Feeding: Offers fast speed, long service life, and accurate feeding.
- Production Capacity: 2 – 4 times that of manual labor.

System Configuration

Multiple weighing and bagging machines can form an integrated system. For short – arc CV lining, it includes 2 weighing and bagging machines, 1 dosing platform, 1 lifting structure, and 1 stacking system. The weighing and bagging machines accurately handle friction materials, the dosing platform pre – processes raw materials, the lifting structure transfers packaged bags, and the stacking system arranges them for storage.

Technical Parameters

Single – Machine Parameters
- Bag size: 210x185mm – 260x210mm
- Air pressure: 4.6 – 7kg/cm²
- Weighing range: 0.8 – 2.2kg/bag
- Weighing speed: 2 – 3 bags/min
- Weighing accuracy: ±2g/1kg
- Machine size: 1.1x1x2.8m
- Machine weight: 1.2 tons
- Total power: 4KW
- Working temperature: Room temperature – 40℃
- Dusting air pressure: 0.15Mpa
Multi – Machine System Parameters (type 1: short arc CV brake lining weighing and bagging system)
- Bag size: 210x185mm – 260x210mm
- Air pressure: 4.6 – 7kg/cm²
- Weighing range: 0.8 – 2.2kg/bag
- Weighing speed: 4 – 6 bags/min
- Weighing accuracy: ±2g/1kg
- Stacking speed: 10 – 12 bags/min
- Lifting box volume: 800L (max weight about 400KG)
- Total power: 14.5KW
- Dusting air pressure: 0.15Mpa
- Machine size: 8.2×2.5×4.5m
- Machine weight: 6.5 tons
Multi – Machine System Parameters (type 2: long arc CV brake pads lining weighing and bagging system)
- Power requirements: 380Vac 50Hz, Three – Phase Four – Wire System
- Input power: 4Kw
- Ambient temperature: 5°C – 40°C
- Operating air pressure: 4.6 – 7 kg/cm²
- Weighing range: 2600g – 8500g
- Accuracy: ±3.0g/1000g, ±4.5g/1000g
- Weighing channels: Two channels
- Qualified rate: 98.0%
- Bag sizes: 260x660mm, 210*650mm
- Bagging speed: ≤1.3 bags/min (6500g), ≤2.2 bags/min (6500g)
- Channel control: PLC, Digital Servo
- Overall dimensions: Length 1100 mm, Width 1000mm, Height 3350mm
- Protection class: IP54
- Weight: 1600Kg
- Required: Dust – cleaning gas pressure 0.15Mpa

As a Full Automatic Brake Linings Devices Producer, we are proud to offer this advanced Automatic CV Shoe Lining Weighing and Bagging System. It is an essential part of our Brake Linings Making Equipments, specifically designed for the efficient weighing and bagging of friction materials in brake linings production. The Brake Linings Weighing System is a key component in enhancing the productivity and quality of brake lining manufacturing processes.